• Custom Large Steel Casting Girh Gear Below 150t
  • Custom Large Steel Casting Girh Gear Below 150t
  • Custom Large Steel Casting Girh Gear Below 150t
  • Custom Large Steel Casting Girh Gear Below 150t
  • Custom Large Steel Casting Girh Gear Below 150t
  • Custom Large Steel Casting Girh Gear Below 150t

Custom Large Steel Casting Girh Gear Below 150t

After-sales Service: Twenty Four Online
Warranty: a Year
Material: Iron
Blades: 5-200t Casting Roller
Certification: ISO9001:2000, CE
Steel Castings: Below 150t Per Piece
Customization:
Gold Member Since 2015

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  • Overview
  • Product Description
  • Company Profile
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  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
Custom
Steel Forgings
Below 60t Per Piece
Standards
DIN,JIS,ASTM,Uni,Jb,ISO etc.
Certificate
CCS,Zy,ABS, Gl,Nk,BV,Dnv and Lr
Transport Package
Simple Package
Specification
custom
Trademark
ZTIC
Origin
Luoyang, Henan
Production Capacity
2000PCS/Year

Product Description

 Custom Large Steel Casting Girh Gear Below 150t
Product Description

ZTIC is the largest casting & forging center in central-south China.
Casting equipment includes:

80t, 50t & 40t electric arc furnaces
2 x 150t & 60t LF ladle refining furnaces
150t & 60t VD/VOD refining furnaces
R-H vacuum circulating degassing unit for liquid steel

We can pour 900t liquid steel at one time with our largest casting to date being 600t.
We produce around 70,000t of high quality liquid steel per annum.
Custom Large Steel Casting Girh Gear Below 150t 

ZTIC can produce more than 260 high quality grade steels such as:

Carbon steel
Structural alloy steel
Structural steel
Refractory steel
Stainless steel (special purpose)

The maximum casting weights:

Carbon Steel
600t
Grey Iron 30t
Spheroidal Graphite Iron 20t
Non ferrous 2.5t

ZTIC is the forging center in central-south China.
ZTIC holds a leading position in the forging market and we can handle a single piece forging weighing 400t (max) and also we can roll rings of different sectional properties made from:

Carbon steel, alloy steel, high temperature alloy
Non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy.

The maximum rolled forging diameter is 5.5m and the heaviest piece can weigh 10t.

Our forging equipment includes:
18500t hydraulic press
8400t hydraulic press
1600t hydraulic press
3150t hydraulic press
Ø5m high precision ring mill (WAGNER, Germany)
ZTIC produces large reducers, large castings and forgings and other products to suit all industries.
 
Large Gear Reducers
Large reducers are widely used in mining, building material, metallurgical, power & petroleum and the chemical industries, etc. Of these, the reducers for mine hoist occupy 85% of the Chinese market, and the reducers for building material and sugar press have more than 40% and 50% of the market respectively. Large open gear with a diameter of 11.72m is the largest in China.
 
Large Casting & Forgings
The production of the largest castings by the company such as:
Racks
Gears
Tyres
Supporting Rollers
End Cover
Propeller Brackets for ships
Horns
Large Bearing Rings
Large Forgings
High-Power Turbine Generator Rotor
Large Hoist Shaft
Rollers
Forgings for ships
Pressure Container
They are all dominant in the local market and have been sold overseas.
 gear manufacture process
No. process processing 
measure
processing 
equipment
program of tests inspection equipment



1



prepare
1. Material: high quality cast steel
2. Formulate reasonable casting process and ensure casting quality by means of computer simulation of solidification
3. Formulate reasonable smelting process to ensure the chemical composition of casting
4. Formulate reasonable heat treatment process to ensure
Verify the mechanical properties of the casting
 
     



2



modelling
1. Strictly control the quality of type (core) sand, ensure the strength and control of water
2. Sand tamping, inclined surface polishing, paint brush twice
3. Place the pouring riser and cold iron according to the process requirements
4. Clean and bake as required
cavity
 



sand mixer


Check the quality of type (core) sand and surface sand
2. Check the cavity size
Check the baking time
 
 







3






Smelting casting
1. Choose low S.P pig iron, select scrap steel, auxiliary materials and alloy of baking furnace according to process
2. According to special process smelting, make steel
S.P hazardous elements meet internal control standards
3. The finished molten steel is treated with argon blowing in the ladle and R-H vacuum circulation degassing to make the molten steel composition uniform, harmful oxygen (H, O) reduction, uniform temperature, increase the fluidity of molten steel, so as to ensure good liquid replenishing of the casting and prevent the casting from porosity and other defects
Strictly control casting temperature and casting speed according to the provisions
  1.  





50 t furnace
R-h vacuum circulation degassing equipment for ladle argon blowing device
 
1. Furnace materials must meet the technological requirements
2. Control feeding temperature, feeding quantity, pure boiling time, steel temperature
3. The direct reading spectrometer is used to quickly detect the chemical composition in front of the furnace to ensure that the equipment is in the best state during melting and the chemical composition of the finished product meets the requirements during pouring
4. Check the parameters of argon blowing and R-H vacuum treatment
5. Check the starting temperature and
Pouring time
 







Direct reading spectrometer
The physical and chemical equipment
 



4


Cleaning and heat treatment
1. The internal heat preservation time of casting mold shall not be less than the process requirements
2. Sand falling, shot blasting, cutting and pouring risers meet the technological requirements
3. Strictly carry out the blank heat treatment
To ensure the uniformity of furnace temperature and refine the original structure of casting
 

50t
Inert falling sand machine and
 8.5 ×12m
Heat treatment furnace
 
1. Check the furnace temperature record
2. The sample is heat-treated with the casting in the same furnace, and the mechanical properties are sent to be checked immediately
3. Check the surface quality of the blank
Quantity, geometric dimension and machining allowance
 



The physical and chemical equipment

5
rough machining 1. Reserve allowance for rough machining according to technological provisions
Artificial aging treatment
 
Vertical lathe
8.5 ×12m
Heat treatment furnace
 
Check the size
Visual inspection for defects ultrasonic inspection
 


Ultrasonic 
Testing
Company Profile

Custom Large Steel Casting Girh Gear Below 150t

Our Advantages


Custom Large Steel Casting Girh Gear Below 150t

Certifications

Custom Large Steel Casting Girh Gear Below 150tCustom Large Steel Casting Girh Gear Below 150tCustom Large Steel Casting Girh Gear Below 150t

After Sales Service

 

LUOYANG ZHONGTAI INDUSTRIES able to provide:

1. ENGINEERED SPARES - DESIGN AND MANUFACTURING

2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3. HUGE MACHINE SHOP CAPABILITIES

4. TRAINING PROGRAMMES

5. PREVENTATIVE MAINTENANCE PROGRAMS

6. PREVETATIVE MAINTENANCE SERVICES

7. COMPREHENSIVE MAINTENANCE PROGRAMS

LUOYANG ZHONGTAI INDUSTRIES's Field Service Engineers are trained specifically in the LUOYANG ZHONGTAI INDUSTRIES brand group products but are capable of undertaking the servicing of other OEM brands.

Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

LUOYANG ZHONGTAI INDUSTRIES also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.

 
FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:

A: 1. More than 30 years experience.

     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.

     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

 

Q:Delivery time:

A: Parts lead time 1-2months, machines 2-3months.

 

Q:Payment terms

A: Accept payment type: T/T, L/C, Western union,Cash.

30% deposit when signed contract. Full payment paid before shipping.

 

Q: Quality warranty?

A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

 

Q: After sales service?

A: We can supply technical guide for machines running test and parts maintenance if end user needs.

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