Large Casting Ball Mill End Cap Ball Mill End Cover
Product Description
Rod mill end cap:
1. Material: ASTMA-27 grade 70-40 Class 1
2. Heat treatment:Q.T.
3. NDT:ASTM E-709 and ASTM E-125
Rod mill end cap:
We are professional supplier in producing mill components and cement kiln components.Our components can meet the requirement of most kinds of mills. We supply components service not only for mill manufacturer but also for whom in maintaining.
1. Material: ASTMA-27 grade 70-40 Class 1
2. Mechanical Property
Yield Strength |
≥275 MPA |
| Tensile Strength |
≥485MPA |
| Elongation |
≥22MPA |
We have experienced QCP successfully executed for quality controlling for many years. We have the honor that we are ability to guarantee the foundry quality against so large steel casting.It's very important for us to decrease the cost and short the delivery in subsequent processing. The material of mill head is normally selected low carbon steel and low alloy steel.Distinctively we're good at refining on all key knots,including chemical elements controlling in foundry and subsequent heat treated.Thus we have the ability to keep the material grasping the maxium potential perfermance.The products even if in frequently working condition or very cold circumstance can possess prolong service life
Processing and final Inspection to be taken by NDE according with ASTM and ISO standard, including UT and MPI .TPI to be acceptable yet.
In the field of grinding mill components, We supply mill heads,feed inlet,grinding roller,cement kiln riding ring, casting gears, shaft block .Also we supply mill shell of welding structures and fabrications.
Quality assurance documents
The following reports are to be submitted to Quality Assurance:
a. Chemistry report
b. Physical report
c. Heat treatment documents
CITIC HMC Q/HM 973.2-2007
Specification for Steel Castings for Grinding Mills
1 5
d. Ultrasonic inspection report (before and after repairs)
e. Magnetic particle inspection report (before and after repairs)
f. Dimensional report
g. Weld repair maps
h. Weld procedures and Procedure qualification record
i. Welder qualification
j. Nondestructive testing inspector qualification
Product Parameters
NO |
Item |
structural features |
processing measure |
Test content |
| 1 |
cylinder |
(1) massive structure
(2) L flange
(3) finite element analysis
(4) Surrounding the manhole mechanical processing |
(1)union melt welding
(2) Whole annealing after welding
(3) polishing treatment
(4) Processing and ensure that both ends of the positioning alignment |
(1) Material certificate, review material machinery performance and chemical composition
(2) Cutting edge around the ultrasonic flaw detection
(3) Weld ultrasonic testing |
2 |
End cap and Hollow shaft
|
(1) High quality cast steel
(2) R rounded corners
(3) High strength bolts connected to the cylinder |
(1) Molten steel refining outside the furnace (argon blowing and R - H vacuum processing)
(2) Modelling using special sand, strict control of pouring temperature and casting speed
(3) Shaft processing, assurance and coaxial degree and the roughness of the face |
(1) Mechanical properties and chemical composition of casting billet (internal control standard)
(2) Ultrasonic testing after rough machining
(3) Ultrasonic testing and magnetic particle inspection after finishing |
Company Profile
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
Aftersales service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
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