Customization: | Available |
---|---|
Type: | Tube Grinding Mill |
Motor Type: | AC Motor |
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Tube Grinding Mill:
We have first-rate Tube Grinding Mill research and design team, perfect test and inspection means .
Product Description
Compact and efficient!
ZTIC Tube Mills are space-saving, compact, high on performance and low on maintenance. This is primarily due to the support bearing design and the mill drive used. The mill is shell-supported, mounted on slide shoe bearings at both ends and made completely as a welded design. The mill with the compact drive version features an INTEGRAL DRIVE, whose planetary gear is mounted to the mill flange. ZTIC Tube mills are the result of the most advanced calculation and simulation methods, backed by years of experience. Worldwide we have designed and built more than 1,000 tube mills.
Our driving force
The standard CITIC mill is shell-supported on slide shoes and has a central drive. Torque transmission is effected via the conical discharge end. This cone is welded to the mill shell and has openings for the discharge of material and exhaust gases. The drive flange is connected to the end of the cone. In this way, the drive force is distributed directly and evenly to the mill shell.
All standard types of mill drives can be connected, such as:
Central Drive
INTEGRAL DRIVE
Girth Gear and Pinion Drive
High on performance, low on space requirements: INTEGRAL DRIVE
Our mills for minimum space requirements are mounted on slide shoe bearings and have an INTEGRAL DRIVE. The core of this drive is a two stage planetary gear reducer, which is directly mounted on the end cone. Only one short slide seal at the motor end and a closed oil lubrication system extend the time between oil changes and reduce the risk of entering of dust particles. Installation is fast and easy. No time consuming adjustments. Our INTEGRAL DRIVE is the most economic drive due to its high availability and a mechanical efficiency level of almost 99%.
The main features at a glance
1. Extremely compact arrangement;
2. No foundation for the gear reducer;
3. No complicated drive adjustments;
4. The motor can be installed separately from the gears;
5. Does not need to be run in;
6. Low staffing level for operation monitoring;
7. Environment-friendly due to light sealing, No grease required;
8. High availability;
9. High efficiency level as no coupling required on the mill side.
Feature
1. The cylindrical mill adopts the driving type edge-driving, center-driving, edge-driving with multi-point meshing, etc; driven by asynchronous motor +reducer +pinion and gear as well as synchronous motor + air l\clutch + pinion and gear.
2. Generally supported by static-dynamic pressure bearing on both ends. Fuuly closed self-aligning 120º osculation rocker bearing is used. Also si ngle or double slipper staic- dynamic bearings can be used. The bush is made by NC machine.
3. The large open gear is designed using AGMA standard, Equipped with reliably sealed gear housing and grease ahtomatic spraying lubrication system.
4. The shell is key part of a mill. Carry out finite element analysis on it with computer to ensure the reliable operation;
5. The shell is automatically welded, ultrasonic inspected, wholly annealed and machined by large special machine tools on one chucking; there special seal on static-dynamic connection parts , ch as feed and discharge hoper, trunnion, etc, to prevent oil and slurry leakage;
6. The liner is of wear-resistance material mad by our company, wich has been specially heat-treated, with high hardness and long service life. Also other wear-resistance casting or rubber liner can be used;
7. There are slow speed drive for medium and large mill;
8. The high and low pressure lubricating station is equipped for medium and large mill;
9. The control and protection system is controlled by PLC.
The choice is yours
Girth gear and pinion drives are sufficient for up to 4,500kW. Our INTEGRAL DRIVE is suitable for up to 6,500kW. For mills with a drive power of between 5,000 and 10,000kW, we recommend a classic central drive with fixed planetary gears.
Technical Parameters of Cement Tube Mill:
Specification (diameter×length) |
Rotating speed (r/min) |
Feeding size (mm) | Productivity (t/h) | Loading capacity of mill (t) | Main motor | Main speed reducer | Weight (t) | |||
Model | Power (kw) | Rotating speed (r.p.m) | Model | Speed ratio | ||||||
φ2.2×11 | 20.91 | ≤25 | 15~17 | 50 | TR1512-8 | 570 | 740 | Zd80 | 5.6 | 92 |
φ2.4×8 | 20.91 | ≤25 | 14~18 | 39.5~42 | TRQ1512-8 | 570 | 740 | Zd80-9 | 5 | 76.4 |
φ2.4×9 | 20.91 | ≤25 | 23~25 | 50 | TR1512-8 | 570 | 740 | Zd80-9 | 5 | 91 |
φ2.4×10 | 20.91 | ≤25 | 16~22 | 50 | TR1512-8 | 570 | 740 | Zd80-9 | 5 | 111 |
φ2.4×11 | 21 | ≤25 | 19~24 22~28 |
6265 | YR710-8/1180 | 710 | 740 | JDX630 | 5.6 | 125 |
φ2.4×12 | 21 | ≤25 | 18~20 21~23 |
6365 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 127 |
φ2.4×13 | 21 | ≤25 | 21~22 24~26 |
6668 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 131 |
φ2.6×10 | 20.6 | ≤25 | 21~24 | 64 | YR800-8/1180 | 800 | 740 | JDX710 | 6.3 | 140 |
φ2.6×13 | 20.6 | ≤25 | 28~31 | 81 | YR1000-8/1180 | 1000 | 740 | JDX800 | 6.3 | 158 |
φ3.0×9 | 19.13 | ≤25 | 40~45 | 85 | YR1000-8/1180 | 1000 | 740 | MBY800 | 7.1 | 148 |
φ3×11 | 18.92 | ≤25 | 44~47 | 95 | YR1250-8/1430 | 1250 | 740 | JDX900 | 7.1 | 177 |
φ3×12 | 18.92 | ≤25 | 48~52 | 103 | YR1250-8/1430 | 1250 | 740 | JDX900 | 7.1 | 182 |
φ3×13 | 18.92 | ≤25 | 39~45 | 116max | YR1400-8/1430 | 1400 | 740 | JDX900 | 7.1 | 200.7 |
φ3.2×11 | 18.3 | ≤25 | 45~48 | 112max | YR1600-8/1430 | 1400 | 740 | JDX900 | 7.15 | 213.6 |
φ3.2×13 | 18.7 | ≤25 | 50~55 | 133max | YR1600-8/1430 | 1600 | 740 | JDX1000 | 7.15 | 237 |
φ3.4×11 | 18 | ≤25 | 45~55 | 120max | YR1600-8/1430 | 1600 | 740 | JDX1000 | 230 | |
φ3.5×13 | 17 | ≤25 | 60~65 | 156max | YR2000-8/1730 | 2000 | 740 | TS130-A-F1 | 257.6 | |
φ3.8×13 (main bearing type) |
17 | ≤25 | 65~70 | 190 | YR2500-8/1730 | 2500 | 740 | JS130-C-F1 | 316 | |
φ3.8×13 | 17 | ≤25 | 65~70 | 185 | YR2500-8/1730 | 2500 | 740 | DMG22/2500 | 313 | |
φ4×13 | 16.3 | ≤25 | 78~80 | 191 | YRKK900-80 | 2800 | 745 | JS140-A | 348 | |
φ4.2×11 (main bearing type) |
15.8 | ≤25 | 100~110 | 182~190 | YR2800-8/17830 | 2800 | 740 | JS140-A-F1D | 350 | |
φ4.2×13 (main bearing type) |
15.2 | ≤25 | 120~130 | 245 | YRKK1000-8 | 3350 | 740 | MFY355-A | 390 | |
φ4.2×13 | 15.2 | ≤25 | 110~120 | 230 | YRKK1000-8 | 3350 | 740 | MFY355-A | 380 | |
φ4.6×14 | 15 | ≤25 | 100~115 | 285 | YR1000-8 | 4200 | 740 | J3160-C | 485 |
Specification (diameter×length ) |
Rotating speed (r/min) |
Feeding size (mm) | Productivity (t/h) | Loading capacity of mill (t) | Main motor | Main speed reducer | Weight (t) | |||
Model | Power (kw) | Rotating speed (r.p.m) | Model | Speed ratio | ||||||
φ3×(8.5+5) | 18.9 | ≤25 | 55~53 | 76~80 | YR1000-8/1180 | 1000 | 740 | JDX800 | 6.3 | 160 |
φ3.2×(7+1.8) (Cantilever drying) |
18.25 | ≤25 | 50~53 | 59 | YR630-8 | 1000 | 740 | JDX800 | 6.3 | 153 |
φ3.5×10 (Cantilever drying) |
17.3 | ≤25 | 75~80 | 87 | YR1250-8/430 | 1250 | 740 | JS110-A-F1 | 214 | |
φ3.6×(7.5+1.5) | 17.3 | ≤25 | 90~95 | 98 | YRkk710-8 | 1400 | 740 | JDX900 | 7.1 | 220 |
φ3.8×1.2 | 16.6 | ≤25 | 133 | 100~110 | YR800-8 | 2000 | 740 | JS130-A | 295 | |
φ4.6×(9.5+3.5) | 15 | ≤25 | 185 | 175~180 | YRkk1000-8 | 3550 | 740 | MFY355A | 415 |
Specification (diameter×length ) |
Rotating speed (r/min) |
Feeding size (mm) | Productivity (t/h) | Loading capacity of mill (t) |
Main motor | Main speed reducer | Weight (t) | |||
Model | Power (kw) | Rotating speed (r.p.m) | Model | Speed ratio | ||||||
φ2.2×7 | 21.4 | ≤3 | 20~25 | 31 | YR148-8 | 380 | 740 | ZD70-9 | 5 | 49 |
φ2.2×13 | 21.6 | ≤25 | 33~37 | 58~60 | YR630-8/1180 | 630 | 740 | MBY630 | 5.6 | 53.4 |
φ2.4×13 | 21 | ≤25 | 45~50 | 65~70 | YR800-8/1180 | 800 | 740 | JDX710 | 5.6 | 131 |
φ2.6×13 | 20 | ≤25 | 45~46 | 80t (max) | YR1000-8/1180 | 1000 | 740 | TDX800 | 6.3 | 153 |
φ6.2×6.4 | 18.5 | ≤25 | 32~41 | 86~90.5 | TDMK1000-36 | 1000 | 740 | 134 |
Specification (diameter×length ) |
Rotating speed (r/min) |
Feeding size (mm) | Productivity (t/h) | Loading capacity of mill (t) |
Main motor | Main speed reducer | Weight (t) | |||
Model | Power (kw) | Rotating speed (r.p.m) | Model | Speed ratio | ||||||
φ2.4×8 | 20.91 | ≤25 | 25~28 | 39~42 | JRQ1512-8 | 570 | 740 | ZD80-9 | 5 | 76.4 |
φ2.4×10 | 20 | ≤25 | 27~30 38~40 |
50 | YR710-8/1180 | 710 | 740 | JDX630 | 5.6 | 111 |
φ2.4×11 | 21 | ≤25 | 41~42 46~48 |
62~65 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 125 |
φ2.4×12 | 21 | ≤25 | 40~42 45~48 |
63~65 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 127 |
φ2.4×13 | 21.5 | ≤25 | 48~51 | 68~72 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 131 |
φ2.6×8 | 20 | ≤25 | 30~35 | 54 | YR630-8/1180 | 630 | 740 | JDX630 | 5.6 | 135 |
φ2.6×10 | 20.91 | ≤25 | 45~46 | 80 | YR1000-8/1180 | 1000 | 740 | JDX710 | 6.3 | 136 |
φ3×9 | 19.13 | ≤25 | 50~55 | 76~80 | YR1000-8/1180 | 1000 | 740 | JDX800 | 6.3 | 145 |
φ3.2×7 | 18.25 | ≤25 | 50~52 | 58 | YR1000-8/1180 | 1000 | 740 | MBY800 | 6.3 | 140 |
φ3.2×9 | 18.3 | ≤25 | 60~70 | 90 | YR1250-8/1430 | 1250 | 740 | JDX900 | 7.1 | 175 |
φ4.6×10+3.5 | 15 | ≤25 | 195 | 190 | 3550 | 740 | JS150-B-F | 476 |
Note: Parameters in the form are only for reference, so for specific ones, customers need to refer to the contract.
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period. We will never exempt our responsibilities on product owned defects.
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.