Roller Press Grinding Rolls&Roller Press Roller
Product Description
Roller Press: Cement Roller Press and Mine Roller Press
LYHMC has a full range of Cement Roller Pres -High Pressure Grinding Rolls (HPGR) with an operating base of more than 165 units ranging from HPGR120-50 to HPGR240-180 Cement Roller Pres . Our fully equipped laboratory has a HPGR50-20 Cement Roller Pres to undertake any necessary test work.
LYHMC has a full range of High Pressure Grinding Rolls (HPGR) with an operating base of more than 165 units ranging from HPGR 100-30 to HPGR210-180 Cement Roller Press.
Mine Roller Press:GM series Mine Roller Press from GM 52-20 to GM 200-180,Our fully equipped laboratory has a HPGR50-20 to undertake any necessary test work.
High Pressure Grinding( Roller Presses )
With our Roller Presses, the grinding pressure is transferred from the hydraulic system via the movable roll to the material bed and absorbed in a stable, closed machine frame. A key feature is the mounting of the rollers in oillubricated cylindrical roller bearings. The oil is both, lubricant and cooling agent. Alternatively, grease lubrication is possible. Power transmission from the electric motors is effected via cardan shaft, fluid or safe set coupling and clamping disc fitted gear boxes, usually of planetary design. Depending on the application, the rollers are either one piece solid construction or shaft and tire design with suitable wear protection for almost all applications in the cement and minerals industry.
High Pressure Grinding Rolls (HPGR)
LYHMC designs and manufactures a range of HPGRs to suit the cement and mineral processing industries. Our HPGR designs range from 120-50 (2 x 355kW) to 240 -180 (2 x 3150kW).
Standard features include:
Constant setting and pressure control
Autogenous wear protection of rolls ensuring improved wear life
Structurally sound welded frame verified using FEA complying to strictest design codes
Dual planetary reducer drive system
Four cylindrical roller bearings design
PLC control system complete with operator panel
'HPGR Enhancement Package' which includes the complete HPGR control system, temperature and vibration monitoring and other options to increase equipment availability
Product advantage:
1. The press roller surface adopts hard alloy stud setting-in structure to increase the life time of the roller sleeve
2. Universal coupling-planetary retarder-press roller to consist of shaft flexible drive system
3. Compound structure of non-contact sealing and contact sealing are adopted at the side of the press roller
4. Unique ellipse structure is used for the feeding pipe to make the feeding process smooth
5. Oil spray lubrication system is used for the lubrication of the main bearing
6. The main bearing adopts inner passage fully-sealing structure for cooling
7. The hard alloy welding press roller surface or setting-in surface are available depending on the user's need.
Applicable scope
1. Applicable for the mineral processing industry; it can be installed before the ball mill as pre-milling equipment or consist of mixing grinding system with ball mill.
2. Applicable for oxide pellet industry instead of the common used damp mill.
3. Applicable for building material and fire-proof material industry; successful application for the grinding of clinker, limestone and bauxite.
Always up to expectations.
The LYHMC Roller Press is available in eight standard sizes ranging in grinding force from 2 to 20 meganewtons. LYHMC Roller Presses offer a reliable solution for every application for grinding cement, slag, raw material or for special applications, such as preparation of ore.
A driving force: reasonably stressed.
The drive power is transferred to the grinding rollers via multi-stage planetary gearboxes with first stage spur gears. The gearboxes are mounted on the drive end of the roller shaft using a hydraulic shrink coupling.. A V-belt drive can be used for drives of up to approx. 400kW per motor. Drives above 400kW are equipped with fluid or safe set coupling and cardan shaft.
A framework you'll work better with.
The machine frame has identical upper and lower tiebars. Rubber pads are placed between the roller bearing blocks and the frame ends. The rubber pads act as an articulated joint and have a vibration damping effect. The RPS-type as a special type reduces maintenance time during roller changes. The doors in the roll cover permit rapid and wide access to the rollers for inspection and maintenance.
Roller Presses: roller support
A question of the right bearings.
Roller Press rolls and bearings.
In LYHMC Roller Presses, the rollers are supported in radial, multi-row cylindrical roller bearings. This ensures an even load distribution on the roller bearing, substantially increasing the life of the bearing.
Additional long life design features of LYHMC Roller Presses include:
Generously sized bearing load factor
Continuous feeding of filtered lubrication oil
Bearings cooled by the lubrication oil for low bearing temperature
Bearing sealing with fixed radial shaft sealings arranged back to back
Additional permanently greased labyrinth with V- ring and separate dust
labyrinth on the inner side of the bearings.
Oil lubricated roller bearings are standard with all LYHMC Roller Presses. All contact points on the cylindrical roller bearing are supplied evenly with lubrication. Operating cost can be further reduced by checking the state of lubricant regularly (alternative grease lubrication).
Roller Presses: rollers, surfaces
Reduced wear by autogenous wear protection.
Grinding Rolls
LYHMC Roller Presses offer rollers with appropriate wear protection for almost all applications in the cement and minerals industry. The two-part roller consisting of shaft and tire allows for economical surface replacement, single part rollers are used for high temperature grinding:
Multi-layer welding enables long running times without stoppages.
The complete hard face welded surface is used for feed material of normal wear characteristic. Surface repair can be carried out quickly.
The surface with hard-alloy studs is used for extremely abrasive materials.
Product Parameters
HPGR|Roller Press Technical parameters:
Model |
Rolle DIA
mm |
Roll width
(mm) |
Main motor
(mm) |
Feed Size
mm |
Output Size
mm |
Production capacity t/h |
Weighet/t |
Size mm |
L |
W |
H |
RP1003 |
Φ1000 |
300 |
160*2 |
25/40 |
<2mm
65%
<0.08mm
25% |
50-70 |
33 |
3835 |
4510 |
1885 |
RP1004 |
400 |
200*2 |
25/40 |
65-90 |
36 |
4080 |
4600 |
1920 |
RP1006 |
630 |
315×2 |
25/40 |
105-145 |
55 |
4526 |
5280 |
2200 |
RP1204 |
Φ1200 |
450 |
220×2 |
30/50 |
95-130 |
62 |
5500 |
4470 |
2340 |
RP1205 |
500 |
250×2 |
30/50 |
140-165 |
64 |
5550 |
4620 |
2390 |
RP1208 |
800 |
455×2 |
30/50 |
180-230 |
90 |
5608 |
5500 |
2460 |
RP1406 |
Φ1400 |
650 |
455×2 |
35/60 |
225-290 |
104 |
7205 |
5440 |
2610 |
RP1408 |
800 |
500×2 |
35/60 |
283-362 |
125 |
7400 |
5780 |
2610 |
RP1410 |
1000 |
630×2 |
35/60 |
420-460 |
135 |
6400 |
8990 |
3000 |
RP1509 |
Φ1500 |
900 |
710×2 |
35/60 |
340-460 |
163 |
6610 |
8860 |
3490 |
RP1614 |
Φ1600 |
1400 |
1000×2 |
35/60 |
650-750 |
190 |
7000 |
9320 |
3980 |
RP1714 |
Φ1700 |
1400 |
1250×2 |
40/70 |
710-830 |
240 |
7230 |
9420 |
4100 |
RP1816 |
Φ1800 |
1600 |
1600×2 |
45/80 |
800-1000 |
278 |
8000 |
11100 |
4550 |
RP2018 |
Φ2000 |
1800 |
2000x2 |
|
|
1250-1450 |
|
|
|
Company Profile
FAQ
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: we can supply technical guide for machines running test and parts maintenance if end user needs.
After Sales Service
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period. We will never exempt our responsibilities on product owned defects.
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.
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