Ztic Casting Steel Support Roller for Large Rotary Kiln

• Customization: Available
• After-sales Service: Twenty Four Hour Online
• Warranty: a Year
• Model NO.: 50-500tpd Casting Steel Support Roller
• Standards: ASTM, BS, NF, DIN, JIS and So on
• Certificate: ISO 9001:2008
• Sponge Iron Plants: 50tpd, 100tpd, 200tpd
• Transport Package: Simple Packaging
• Specification: Rotary kiln support roller
• Trademark: LYZT
• Origin: Luoyang, Henan
• Production Capacity: 2000PCS/Year

Product Description

Ztic Casting Steel Support Roller for Large Rotary Kiln
 

Product Description

Rotary Kiln  Support Roller
Kiln Support Rollers are backed by latest technology and provide desired support to cables and other related products. These support rollers are driven to rotate using friction between roller surface and web. The small friction torque of the roller bearings also allow higher speed operations and helps in avoiding possibilities of slippage due to presence of large air film between roller surface and web.
Features :
Coming with small friction torque of roller bearings
Rollers are close together that decrease pulling tension
Manufactured as per defined industry standards
Can also be custom designed as per client's specific requirements
Durable finish and reliable performance
Rotary Kiln supporting roller:Cemen  Rotary Kiln supporting roller and  Lime Rotary Kiln supporting roller
We bring forth to our customers Kiln Support Roller for a Rotary Kiln that are designed by our experienced processionals, who hold vast knowledge in this domain. Our professionals uses refractory material that are lined to protect the steel shell and reduce radiation losses.

Rotary Kiln Supporting Roller Assembly

We are manufacturer and reputed suppliers for the Kiln Support Rollers Assembly for various plants as mentioned below:
Sponge iron plants
50tpd, 100tpd, 200tpd, 300tpd, 350tpd, 500tpd plants for various design consultants in markets, like:
od1700mm x id550 x 880mm
od1800mm x id500 x 1000mm
od1000mm x id320/300 x 560/550mm
od400mm x id160 x 240mm or any customized design.
Cements plants for any capacities
Alumina plants
Phoshphate mines
Kaolin & bentonite plants
Weight: from 3 tons to 200 tons per piece

The supporting roller is the necessary part of the rotary kiln. 
We are professional in manufacturing the fittings for large mining machinery. Our supporting tyre and roller is mainly used on large rotary kiln. 
Our casting steel piece is mostly lighter than 200 tons. After the ultrasonic flaw detection, our product reaches the second level of the GB standard.
 Material:Carbon steel,low alloy steel:ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo,
 ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on.
 
Process:Place a pattern in sand to create a mold; 
Incorporate a gating system; 
Remove the pattern;Fill the mold cavity with molten metal;
Allow the metal to cool;
Break away the sand mold and remove the casting.
Heat treatment.
Chemical composition test,UT/MT test,mechanical property test and so on.
Surface treatment and other requirement from customer.
 
Standard&certificate:ASTM,BS,NF,DIN,JIS and so on;
 ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.
Weight:from 3 tons to 200 tons per piece
 
Application: 
The products can be widely used in the area of cement mill,rotary kiln,shipbuilding,
metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.
We can provide OEM service for cement mill and rotary kiln casting parts,marine steel casting parts,sugar mill machinery parts with carbon steel or low alloy steel.
The casting parts can be supplied as following treatment:
Heat Treatment: Normalized, normalized and tempered,quench and tempered
Machining: Rough machined,semi-finished machined,finished machined



Quality warranty and testing equipment:
Magnetic powder inspection
UT nondestructive test
Dye inspection
Leeb hardness testing equipment
Mechanical property test equipment
Metallographic microscope
Direct-reading spectrometer
Possible defects:

Defect	Causes
Unfilled  sections	Insufficient   material Low  pouring  temperature
Porosity	Melt  temperature  is  too  high Non - uniform  cooling  rate Sand  has  low  permeability
Hot tearing	Non-uniform cooling rate
Surface projections	Erosion of sand mold interior A crack in the sand mold Mold halves shift

There are no these  problems  for  us.
Uniform  wall thickness will ensure  uniform  cooling  and  reduce  defects. 
A thick  section, often referred to as a hot spot, causes uneven cooling and can result in shrinkage, porosity, or cracking.

Corners
Round corners to reduce stress concentrations and fracture
Inner radius should be at least the thickness of the walls
Machining allowance
Add 0.0625 - 0.25 in. (0.16 - 0.64 mm) to part dimensions to allow for machining to obtain a smooth surface.

Company Profile

 

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.

Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period.  We will never exempt our responsibilities on product owned defects.  
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.