Active Wet Process Cement Rotary Kiln with Industrial Chemical

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Customization: Available
After-sales Service: Twenty Four Hour Onlinr
Warranty: a Year
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Number of Employees
4
Year of Establishment
2014-02-10
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
  • Active Wet Process Cement Rotary Kiln with Industrial Chemical
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • After Sales Service
Overview

Basic Info.

Model NO.
cement rotary kiln
Application Industry
Cement Plant, Lime Plant, Chemical Plant & Inciner
Cement Rotary Kiln
180~10000 T/D
Lime Rotary Kiln
70~1000 T/D
Cement Rotary Kiln Model
2.5X40~6.0X95m
Lime Rotary Kiln Model
2.5X78-4.9X69.5 M
Rotary Kiln
Cement Rotary Kiln & Lime Rotary Kiln
Diameter(M)
2.5~6
Length(M)
40~69.5
Motor Power(Kw)
55~95X2
Total Weight(T)
15~1659
Transport Package
Rotary Kiln
Specification
Cement Rotary Kiln
Trademark
ZTIC
Origin
Luoyang, Henan
HS Code
841790900
Production Capacity
500PCS/Year

Product Description


Active Wet Process Cement Rotary Kiln with Industrial Chemical
 
Product Description

Cement Rotary Kiln Wet and Dry Cement Rotary Kiln
Application Industry
Cement Plant, Steel Mill, Chemical Plant & Incinerator
Output
180~10000 t/d
LYHMC Cement rotary kiln technical characteristics:
 ΦKiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;
 Φ Tyre,Support Roller,Open gear adopts alloy cast steel;
 Φ Sliding bearing with large gap not scraping tile bearing;                 
 Φ Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;
 Φ Adopts hydraulic gear wheel;
 Φ Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;     
 Φ  A slow drive device.

1.Cement Rotary Kiln Processes Wet and Dry Cement Rotary Kiln
With the arrival of rotary kilns, cement manufacturing processes became sharply defined according to the form in which the raw materials are fed to the kiln. Raw materials were either ground with addition of water, to form a slurry containing typically 30-45% water, or they were ground dry, to form a powder or "raw meal".
In the Wet Process, the kiln system is fed with liquid slurry, the water then being evaporated in the kiln.
In the Semi-Wet Process, raw material is prepared as a slurry, but a substantial proportion (50-80%) of the water is mechanically removed, usually by filtration, and the resulting "filter cake" is fed to the kiln system.
In the Dry Process, the kiln system is fed with dry raw meal powder.
In the Semi-Dry Process, a limited amount of water (10-15%) is added to dry raw meal so that it can be nodulised, and the damp nodules are fed to the kiln system.

2. Wet process cement rotary kilns Wet and Dry Cement Rotary Kiln
The original rotary cement kilns were called 'wet process' kilns. In their basic form they were relatively simple compared with modern developments. The raw meal was supplied at ambient temperature in the form of a slurry.
A wet process kiln may be up to 200m long and 6m in diameter. It has to be long because a lot of water has to be evaporated and the process of heat transfer is not very efficient.
The slurry may contain about 40% water. This takes a lot of energy to evaporate and various developments of the wet process were aimed at reducing the water content of the raw meal. An example of this is the 'filter press' (imagine a musical accordion 10-20 metres long and several metres across) - such adaptions were described as 'semi-wet' processes.
The wet process has survived for over a century because many raw materials are suited to blending as a slurry. Also, for many years, it was technically difficult to get dry powders to blend adequately.
Dry process cement rotary kilns Wet and Dry Cement Rotary Kiln 
In a modern works, the blended raw material enters the kiln via the pre-heater tower. Here, hot gases from the kiln, and probably the cooled clinker at the far end of the kiln, are used to heat the raw meal. As a result, the raw meal is already hot before it enters the kiln.
The dry process is much more thermally efficient than the wet process.

Product Parameters

Cement Rotary Kiln Specification Wet and Dry Cement Rotary Kiln


Product specifications(m)
Kiln dimensions Capacity(t/d) Rotation speed(r/min) Motor power(kw) Total weight(t)
Diameter(m) Length(m) Obliquity(%)
Φ2.5×40 2.5 40 3.5 180 0.44-2.44 55 149.61
Φ2.5×50 2.5 50 3 200 0.62-1.86 55 187.37
Φ2.5×54 2.5 54 3.5 204 0.48-1.45 55 196.29
Φ2.7×42 2.7 42 3.5 320 0.10-1.52 55 198.5
Φ2.8×44 2.8 44 3.5 400 0.437-2.18 55 201.58
Φ3.0×45 3 45 3.5 500 0.5-2.47 75 210.94
Φ3.0×48 3 48 3.5 700 0.6-3.48 100 237
Φ3.0×60 3 60 3.5 800 0.3-2 100 310
Φ3.2×50 3.2 50 4 1000 0.6-3 125 278
Φ3.3×52 3.3 52 3.5 1300 0.266-2.66 125 283
Φ3.5×54 3.5 54 3.5 1500 0.55-3.4 220 363
Φ3.6×70 3.6 70 3.5 1800 0.25-1.25 125 419
Φ4.0×56 4 56 4 2300 0.41-4.07 315 456
Φ4.0×60 4 60 3.5 2500 0.396-3.96 315 510
Φ4.2×60 4.2 60 4 2750 0.4-3.98 375 633
Φ4.3×60 4.3 60 3.5 3200 0.396-3.96 375 583
Φ4.5×66 4.5 66 3.5 4000 0.41-4.1 560 710.4
Φ4.7×74 4.7 74 4 4500 0.35-4 630 849
Φ4.8×74 4.8 74 4 5000 0.396-3.96 630 899
Φ5.0×74 5 74 4 6000 0.35-4 710 944
Φ5.6×87 5.6 87 4 8000 Max4.23 800 1265
Φ6.0×95 6 95 4 10000 Max5 950×2 1659
Lime kiln: 2.5x78-4.9x69.5 m lime Rotary  kiln
Capacity:  70-1000t/d 
ZTIC has a first-rate Lime rotary kiln development, research and design team, perfect test and inspection means and excellent large rotary kiln manufacturing equipment and manufacturing technology, and has formed a complete technology and production system integrating Lime rotary kiln design, manufacture, install and debugging service.
 
3.Active Lime Kiln: Lime Rotary Kiln 
1991 - Complete equipment supply - 600tpd Active lime production line
2005 - Complete equipment supply - 800tpd Active lime production line (largest in China)
2006 - In cooperation with Minerals - 1000tpd Active lime project
ZTIC Lime rotary kiln technical characteristics:
   Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;
   Tyre,Support Roller,Open gear adopts alloy cast steel;
   Sliding bearing with large gap not scraping tile bearing;                 
   Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;
   Adopts hydraulic gear wheel;
   Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;     
    A slow drive device.
Description of Lime Rotary Kiln (Active Lime Calcining Equipment): 
Active lime can be widely used in a wide range of industries, such as steel, alumina, magnesium, calcium carbide, papermaking field, etc. As an important auxiliary material, active lime can not only help to improve the quality and output of steel, but also reduce the consumption and costs as well as ensure stable operation of steel industry. Considering the potential economic benefits of active lime for various fields, CITIC HMC Co., Ltd  has developed the 1000t/d lime rotary kiln for customers worldwide. And now this machine has been well received by clients from Vietnam, Russia, Central Africa, and more.

4.Advantages of Lime Rotary Kiln (Active Lime Calcining Equipment): 
1. High productivity makes it possible for our lime rotary kiln to be used in large active lime production line.
2. Open-type calcining rotary kiln has a simple structure, and can discharge sulfurous gases timely, which makes it quite suitable for steelmaking.
3. It is capable of calcining 10 to 50mm fine limestone directly.
4. Vertical preheater has been equipped at the end of the kiln to make full use of high-temperature gases generated during calcining. It can preheat limestone to the decomposition conditions. In this way, it helps not only to increase the output, but also to decrease the heat consumption.
5. The equipped vertical cooler at the head of the kiln can help cool the high-temperature limestone, as well as make it convenient to convey and store. Besides, it can effectively increase the temperature inside the kiln, thus reducing the fuel consumption.
6. Waste gases, discharged from the vertical preheater, have a temperature ranging from 280°C to 350°C, and their dust content is about 20g/Nm3. So it is easy to deal with these gases according to the requirements of environmental protection.
7. With stable performance, our active lime calcining equipment is also suitable for mine exploitation

Specification of Lime Rotary Kiln

NO
Specification(m) Drawing no. The basic parameters The main reducer Main motor Weight  (t)
speed      r/min slope % capacity   t/d model Speed ratio i model power KW speed r/min
1 Φ2.5×78 J919 0.49~1.47 3.5 70~96 PT800(3) 61.88   100   327.5
2 Φ3.2/3.4×60 J935 0.67~2.0 3 400 PT800(3) 55.09   100   340.31
3 Φ3.5×115 928 0.46~1.38 3.5 450 PT800(3) 61.88   75×2   776.81
4 Φ3.6/3.8×70 J939 0.4~2.0 3 600~660 BST-1790 46.146   160   480.4
5 Φ4.2×50 J940A 0.33~1.8 3 600~660 PT900(3) 56.43   160   521.3
6 Φ4.2×50 J944 0.2~1.8 3 600~660 PT900(3) 56.43   160   579
7 Φ3×46 J922A 0.45~1.8 3 200~220 ZSY450-63 63 SZN4-225-21 55 1000 201.8
8 Φ3.5×54 J969A 0.6~1.8 3.5 300~350 ZSY560-56 56 YP355S-8 132 750 340.7
9 Φ4.3×64   0.194~1.94 3.5 800 ZSY630-71 71 YZP355L-6 250 980 557.5
10 Φ4.9×69.5   0.179~1.79 3.5 1000 ZSY710-63 63 ZSN4-355-092 315 1000 750
Company Profile

Active Wet Process Cement Rotary Kiln with Industrial ChemicalActive Wet Process Cement Rotary Kiln with Industrial ChemicalActive Wet Process Cement Rotary Kiln with Industrial ChemicalActive Wet Process Cement Rotary Kiln with Industrial ChemicalActive Wet Process Cement Rotary Kiln with Industrial Chemical

Quality Control
Physical & Chemical Identification Center
ZTIC owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.

ZTIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, and Belgium.
Quality testing equipment

 
         Spectrometer

 
    Ultrasonic flaw detector

 
  Carbon and sulfur analyzer

 
   X-ray detection apparatus

 
      Brinell microscope

 
       Leeb hardness tester
 
After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.

ZTIC  able to provide:

1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING

2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3.    HUGE MACHINE SHOP CAPABILITIES

4.    TRAINING PROGRAMMES

5.    PREVENTATIVE MAINTENANCE PROGRAMS

6.    PREVETATIVE MAINTENANCE SERVICES

7.    COMPREHENSIVE MAINTENANCE PROGRAMS

 ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.

 Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
 
 

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