Roller Shell & Roller Press Roller Shell & Roller Sleeve

Product Details
Customization: Available
After-sales Service: Twenty Four Hour Online
Warranty: a Year
Gold Member Since 2015

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Number of Employees
4
Year of Establishment
2014-02-10
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
  • Roller Shell & Roller Press Roller Shell & Roller Sleeve
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  • Overview
  • Product Description
  • Features
  • Product Parameters
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
Roller Shell
Certification
CE, ISO 9001:2008
Standard
GB
Surface Treatment
Roller Shell
Manufacturing Process
Casting
Material
Stainless Steel
Weighet
33-315 T
Roll Dia
1000-2000 mm
Roll Width
300-1800 mm
Main Motor
160*2
Transport Package
Simple Packaging
Specification
8000x11100 x4550 mm(RP1816)
Trademark
CITIC IC
Origin
Henan
HS Code
84749000
Production Capacity
50-1450 Tph

Product Description



Roller Shell & Roller Press Roller Shell & Roller Sleeve
Product Description

 

Roller Press: Cement Roller Press and Mine Roller Press

CITIC IC has a full range of Cement Roller Pres -High Pressure Grinding Rolls (HPGR) with an operating base of more than 165 units ranging from HPGR120-50 to HPGR240-180 Cement Roller Pres . Our fully equipped laboratory has a HPGR50-20 Cement Roller Pres to undertake any necessary test work.

CITIC Roller Presses

Cement Roller Press-HPGR : CITIC  has a full range of High Pressure Grinding Rolls (HPGR) with an operating base of more than 165 units ranging from HPGR 100-30 to HPGR210-180 Cement Roller Press. 
 Mine Roller Press:GM series Mine Roller Press from GM 52-20 to GM 200-180,Our fully equipped laboratory has a HPGR50-20 to undertake any necessary test work.

High Pressure Grinding( Roller Presses )

 With our Roller Presses, the grinding pressure is transferred from the hydraulic system via the movable roll to the material bed and absorbed in a stable, closed machine frame. A key feature is the mounting of the rollers in oillubricated cylindrical roller bearings. The oil is both, lubricant and cooling agent. Alternatively, grease lubrication is possible. Power transmission from the electric motors is effected via cardan shaft, fluid or safe set coupling and clamping disc fitted gear boxes, usually of planetary design. Depending on the application, the rollers are either one piece solid construction or shaft and tire design with suitable wear protection for almost all applications in the cement and minerals industry.

 High Pressure Grinding Rolls (HPGR)
CITIC HIC designs and manufactures a range of HPGRs to suit the cement and mineral processing industries. Our HPGR designs range from 120-50 (2 x 355kW) to 240 -180 (2 x 3150kW).

Features

Standard features include:

Constant setting and pressure control

Autogenous wear protection of rolls ensuring improved wear life

Structurally sound welded frame verified using FEA complying to strictest design codes

Dual planetary reducer drive system

Four cylindrical roller bearings design

PLC control system complete with operator panel

'HPGR Enhancement Package' which includes the complete HPGR control system, temperature and vibration monitoring and other options to increase equipment availability

 Product advantage:

1. The press roller surface adopts hard alloy stud setting-in structure to increase the life time of the roller sleeve
2. Universal coupling-planetary retarder-press roller to consist of shaft flexible drive system
3. Compound structure of non-contact sealing and contact sealing are adopted at the side of the press roller
4. Unique ellipse structure is used for the feeding pipe to make the feeding process smooth
5. Oil spray lubrication system is used for the lubrication of the main bearing
6. The main bearing adopts inner passage fully-sealing structure for cooling
7. The hard alloy welding press roller surface or setting-in surface are available depending on the user's need.

Applicable scope

1. Applicable for the mineral processing industry; it can be installed before the ball mill as pre-milling equipment or consist of mixing grinding system with ball mill.
2. Applicable for oxide pellet industry instead of the common used damp mill.
3. Applicable for building material and fire-proof material industry; successful application for the grinding of clinker, limestone and bauxite.

Always up to expectations.

The CITICIC Roller Press is available in eight standard sizes ranging in grinding force from 2 to 20 meganewtons. CITIC Roller Presses offer a reliable solution for every application for grinding cement, slag, raw material or for special applications, such as preparation of ore.

 
A driving force: reasonably stressed.

The drive power is transferred to the grinding rollers via multi-stage planetary gearboxes with first stage spur gears. The gearboxes are mounted on the drive end of the roller shaft using a hydraulic shrink coupling.. A V-belt drive can be used for drives of up to approx. 400kW per motor. Drives above 400kW are equipped with fluid or safe set coupling and cardan shaft.

A framework you'll work better with.

The machine frame has identical upper and lower tiebars. Rubber pads are placed between the roller bearing blocks and the frame ends. The rubber pads act as an articulated joint and have a vibration damping effect. The RPS-type as a special type reduces maintenance time during roller changes. The doors in the roll cover permit rapid and wide access to the rollers for inspection and maintenance.

 
Roller Presses: roller support

A question of the right bearings.

Roller Press rolls and bearings.

In CITTIC Roller Presses, the rollers are supported in radial, multi-row cylindrical roller bearings. This ensures an even load distribution on the roller bearing, substantially increasing the life of the bearing.

Additional long life design features of CITIC Roller Presses include:Generously sized bearing load factorContinuous feeding of filtered lubrication oilBearings cooled by the lubrication oil for low bearing temperatureBearing sealing with fixed radial shaft sealings arranged back to backAdditional permanently greased labyrinth with V- ring and separate dustlabyrinth on the inner side of the bearings.

Oil lubricated roller bearings are standard with all CITIC Roller Presses. All contact points on the cylindrical roller bearing are supplied evenly with lubrication. Operating cost can be further reduced by checking the state of lubricant regularly (alternative grease lubrication).

 
Roller Presses: rollers, surfaces

Reduced wear by autogenous wear protection.

Grinding Rolls

CITICIC Roller Presses offer rollers with appropriate wear protection for almost all applications in the cement and minerals industry. The two-part roller consisting of shaft and tire allows for economical surface replacement, single part rollers are used for high temperature grinding:

Multi-layer welding enables long running times without stoppages.The complete hard face welded surface is used for feed material of normal wear characteristic. Surface repair can be carried out quickly.The surface with hard-alloy studs is used for extremely abrasive materials.

Roller Shell & Roller Press Roller Shell & Roller Sleeve
Product Parameters

HPGR|Roller Press Technical parameters:

Model
 Rolle  DIA
 mm
Roll width
(mm)
Main motor
(mm)
Feed Size
mm
Output Size
mm
Production capacity   t/h
Weighet/t
Size  mm
L
W
H
RP1003
Φ1000
300
160*2
25/40
<2mm
65%
<0.08mm
25%
50-70
33
3835
4510
1885
RP1004
400
200*2
25/40
65-90
36
4080
4600
1920
RP1006
630
315×2
25/40
105-145
55
4526
5280
2200
RP1204
Φ1200
450
220×2
30/50
95-130
62
5500
4470
2340
RP1205
500
250×2
30/50
140-165
64
5550
4620
2390
RP1208
800
455×2
30/50
180-230
90
5608
5500
2460
RP1406
Φ1400
650
455×2
35/60
225-290
104
7205
5440
2610
RP1408
800
500×2
35/60
283-362
125
7400
5780
2610
RP1410
1000
630×2
35/60
420-460
135
6400
8990
3000
RP1509
Φ1500
900
710×2
35/60
340-460
163
6610
8860
3490
RP1614
Φ1600
1400
1000×2
35/60
650-750
190
7000
9320
3980
RP1714
Φ1700
1400
1250×2
40/70
710-830
240
7230
9420
4100
RP1816
Φ1800
1600
1600×2
45/80
800-1000
278
8000
11100
4550
RP2018 Φ2000 1800 2000x2     1250-1450      

 

Company Profile

CITICIC began in 1956-The  largest mining equipment and cement equipment manufacturers in China.CITICIC is a global supplier of technology and services to customers in the process industries,including
Mining,Construction,Metallurgical,Environmental,Power,Chemical,Marine,Casting&Forgings. 
CITIC IC produces over 200,000 tons of quality equipment annually. Our products include grinding mills, scrubbers,crushers, kilns, coolers, hoists, reducers, steam turbines and compressors. CITIC IC also manufactures heavy castings and forgings, as well as electric/hydraulic control and lubrication systems.
Our factory in Luoyang covers more than 3 million square meters, of which 2 million square meters is under cover. It has a total workforce of approximately 10,000 employees of which more than 1,200 are engineers.
CITIC IC produces over 200,000 tons of quality equipment annually. Our products include grinding mills, scrubbers,crushers, kilns, coolers, hoists, reducers, steam turbines and compressors. CITIC IC also manufactures heavy castings and forgings, as well as electric/hydraulic control and lubrication systems Etc.

  Machining Equipment

 

Fabrication Equipment

 

Casting & Forging Equipment

 

 

 

FAQ

owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.

CITICIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, UK and Belgium.

Quality testing equipment

 

         Spectrometer

 

    Ultrasonic flaw detector

 

  Carbon and sulfur analyzer

 

   X-ray detection apparatus

 

      Brinell microscope

 

 

 

 

Our Services

  Aftersales service 
CITIC Heavy Industries is your business partner in the After Market.

CITICIC  able to provide:

1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING

2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3.    HUGE MACHINE SHOP CAPABILITIES

4.    TRAINING PROGRAMMES

5.    PREVENTATIVE MAINTENANCE PROGRAMS

6.    PREVETATIVE MAINTENANCE SERVICES

7.    COMPREHENSIVE MAINTENANCE PROGRAMS

 CITIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.

 Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

 CITICIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
Roller Shell &amp; Roller Press Roller Shell &amp; Roller SleeveRoller Shell &amp; Roller Press Roller Shell &amp; Roller SleeveRoller Shell &amp; Roller Press Roller Shell &amp; Roller SleeveRoller Shell &amp; Roller Press Roller Shell &amp; Roller Sleeve

FAQ

 


Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
 
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: we can supply technical guide for machines running test and parts maintenance if end user needs.

 

 

 

 

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