Customization: | Available |
---|---|
Type: | Vertical Mill |
Motor Type: | AC Motor |
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Vertical Mill
1Cement Vertical Mill
2Coal Vertical Mill
3Raw Vertical Mill
4Slag Vertical Mill
The working principle of vertical mill
Main structure and function
rinding roller is the main component for grinding materials.There are two pairs of rollers in the mill. Each pair of rollers is mounted on the same shaft and rotates at different speeds.
The grinding disc is fixed on the output shaft of the reducer. The upper part of the grinding disc is the material bed, and the material bed has an annular groove.
PRM vertical mill is mainly composed of separator, grinding roller, grinding disc, pressure device, reducer, motor, shell and other parts.
The separator is an important part to determine the fineness. It is composed of adjustable transmission device, rotor, air guide blade, shell, coarse powder discharging cone, air outlet, etc., which is similar to the working principle of the powder sorting machine.
The pressure device is a part that provides grinding pressure, which is composed of high-pressure oil station, hydraulic cylinder, pull rod, accumulator, etc., and can exert enough pressure on the grinding roller to crush the material.
2, the working principle of air flow of materials through the separator under the action of guide vane and rotor, coarse material from the cone hopper to the mill wheel, fine powder with airflow grinding, collected in the system of the dust collecting device, namely for the product, material in the process of contact with the gas is dry, to achieve the required product water, by adjusting the wind vane of the rotor speed, Angle and the separatorThe product of different fineness can be obtained.
The motor drives the grinding disc to rotate through the reducer, and the hot air enters the mill from the air inlet, and the material falls from the feeding port in the center of the grinding disc.Due to the action of centrifugal force, the material moves to the edge of the grinding disc, and is crushed by the grinding roller when the annular groove on the grinding disc. It continues to move to the edge of the grinding disc until it is taken up by the air flow in the wind, and the large particles fall directly back to the grinding disc for re grinding.
Compared with ball mill, vertical mill has the following characteristics;
The advantages of the above cement vertical mill are obvious compared with the ball mill. In order to more directly explain the characteristics of the vertical MPS mill, the following is an example of an annual output of 100,000 tons of cement and a raw material preparation system to compare the relevant indexes of HRM vertical mill and ball mill.
High grinding efficiency;Large drying capacity;The material size into the mill is large, and the large and medium-sized vertical mill can avoid the secondary crushing;The chemical composition of the product is stable;The granule grading is uniform and the product size is uniform, which is conducive to calcination.The process is simple;Low noise, less dust, clean operating environment;Small metal loss, high utilization rate;Economy of use.
Assume an annual output of 100,000 tons of cement. In order to meet the production needs, the following two schemes may be adopted:
Scheme 1: HRM1300 Vertical Mill Grinding System
Option 2: @2.2 x 6.5 m closed circuit grinding system
The installed capacity of the two schemes is shown in Table 2, and the technical and economic indicators are shown in Table 3.
From the above comparison, it can be seen that the selection of vertical mill annual operating costs will reduce 380,200 yuan, and in improving the technical level and product output, energy saving, improve the operating environment, reduce noise and pollution, enhance the ability to adapt to play an immeasurable long-term benefits.
As a professional manufacturer and supplier of vertical mill in China, ZTIC can also provide you with various other machines, such as vertical coal mill, jaw crusher, cement production line, cement grinding plant, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, cooling equipment, drying equipment, compound fertilizer equipment, packing machine, chemical equipment and electrical control system. Most of our products have passed the certification of ISO9000 and CE, and they have been quite popular among customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Iran, Japan, South Korea, Bengal, Pakistan, Turkey, Burma, Vietnam, South Africa, Columbia, Bolivia, etc. If you need vertical slag mill, please don't hesitate to contact us.
Cement Vertical Mill
Application Industry
Features
1. Technique and technology is mature and stable
CITICIC's cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality, it already have been the ability completely to replace tube mill.
2. Reducing the power consumption of cement clinker preparation effectively
According to the display of pulverized coal measured data, it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Stable, high-efficiency and environmental protection
There is a low vibration and noise in overall system, and equipment with whole sealing, system working under negative pressure with no dust overflow, clean environment. Therefore, cement vertical roller mill meets the national environmental protection requirements. With working mechanism changing, cement vertical roller mill can be reduced friction and improved service life.
Specifications
Model |
Grinding diameter d(mm) |
Roll diameter d(mm) |
Roller number (n) |
Standard power P(kw) |
capacity Q(t/h) |
LKCM30.31 |
3,000 |
1,600 |
3 |
1250 |
55~60 |
LKCM32.31 |
3,200 |
1,700 |
3 |
1600 |
65~80 |
LKCM35.41 |
3,500 |
1,800 |
4 |
1800 |
85~100 |
LKCM40.41 |
4,000 |
1,900 |
4 |
2500 |
115~125 |
LKCM43.41 |
4,300 |
2,120 |
4 |
3000 |
135~145 |
LKCM46.41 |
4,600 |
2,240 |
4 |
3350 |
150~160 |
LKCM48.41 |
4,800 |
2,240 |
4 |
3550 |
170~180 |
LKCM50.41 |
5,000 |
2,360 |
4 |
3900 |
190~200 |
LKCM53.41 |
5,300 |
2,500 |
4 |
4600 |
210~230 |
LKCM56.61 |
5,600 |
2,500 |
Model |
Grinding diameter D |
Roll diameter D |
Roller number | Standard power P |
capacity Q |
(mm) | (mm) | (n) | (kW) | (t/h) | |
LKMR22.30 | 2200 | 1400 | 3 | 550 | 70 |
LKMR26.30 | 2600 | 1600 | 3 | 790 | 100 |
LKMR28.30 | 2800 | 1750 | 3 | 900 | 115 |
LKMR30.30 | 3000 | 1700 | 3 | 1000 | 120 |
LKMR32.30 | 3200 | 1500 | 3 | 1400 | 160 |
LKMR34.30 | 3400 | 1500 | 3 | 1600 | 180 |
LKMR36.41 | 3600 | 1600 | 4 | 1800 | 200 |
LKMR38.41 | 3800 | 1700 | 4 | 1900 | 230 |
LKMR40.41 | 4000 | 1800 | 4 | 2240 | 260 |
LKMR43.41 | 4300 | 1900 | 4 | 2500 | 310 |
LKMR46.41 | 4600 | 2060 | 4 | 3150 | 350 |
LKMR48.41 | 4800 | 2240 | 4 | 3350 | 390 |
LKMR50.41 | 5000 | 2360 | 4 | 3500 | 420 |
LKMR53.41 | 5300 | 2500 | 4 | 3800 | 470 |
LKMR56.41 | 5600 | 2600 | 4 | 4500 | 540 |
LKMR59.61 | 5900 | 2600 | 6 | 5000 | 610 |
LKMR63.61 | 6300 | 2700 | 6 | 6000 | 720 |
Model |
Grinding diameter | Roll diameter | Roller number | Standard power | capacity |
D(mm) | D(mm) | (n) | P(kW) | (t/h) | |
LKMC12.20 | 1200 | 900 | 2 | 110 | 5 |
LKMC16.20 | 1600 | 1000 | 2 | 250 | 12 |
LKMC18.20 | 1800 | 1120 | 2 | 330 | 18 |
LKMC20.30 | 2000 | 1250 | 3 | 430 | 20 |
LKMC22.30 | 2200 | 1400 | 3 | 590 | 30 |
LKMC23.30 | 2300 | 1450 | 3 | 640 | 35 |
LKMC26.30 | 2600 | 1600 | 3 | 810 | 44 |
LKMC28.30 | 2800 | 1750 | 3 | 1000 | 55 |
LKMC30.30 | 3000 | 1900 | 3 | 1250 | 65 |
LKMC35.30 | 3500 | 1900 | 3 | 1400 | 70 |
Model |
Grinding diameter | Roll diameter | Roller number | power | Scapacity |
(mm) | (mm) | (n) | (kW) | (t/h) | |
LKMS33.31 | 3200 | 1700 | 3 | 1600 | 50 |
LKMS35.41 | 3500 | 1800 | 4 | 1800 | 60 |
LKMS40.41 | 4000 | 1900 | 4 | 2240 | 70 |
LKMS43.41 | 4300 | 2120 | 4 | 2800 | 90 |
LKMS46.41 | 4600 | 2240 | 4 | 3150 | 105 |
LKMS48.41 | 4800 | 2240 | 4 | 3550 | 125 |
LKMS50.41 | 5000 | 2360 | 4 | 3800 | 140 |
LKMS53.41 | 5300 | 2500 | 4 | 4200 | 160 |
LKMS56.61 | 5600 | 2500 | 6 | 5000 | 180 |
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS