Spheroidal Graphite Cast Iron Gear&Nodular Cast Iron Girth Gear

• Customization: Available
• After-sales Service: Twenty Four Hour Online
• Warranty: a Year
• Model NO.: Spheroidal graphite cast iron Gear
• Module Range: 10 Module to 70 Module
• Certificate: ISO 9001:2008
• Gear Cutting Machines: 16m CNC Hobbing Machine
• Standards/Certificates: Uni En ISO Aws ASTM Asme DIN
• Applications: Applied in The Cement and Minerals Industries: Va
• Transport Package: Ball Mill Girth Gear
• Specification: Ball Mill Girth Gear
• Trademark: ZTIC
• Origin: Luoyang, Henan
• Production Capacity: 3000PCS/Year

Product Description

Spheroidal Graphite Cast Iron Gear&Nodular Cast Iron Girth Gear
 

Certifications

 

Product Description

ZTIC Gear Cutting Machines include:
Ø16m CNC Hobbing Machine
Ø12m Gear Cutting Machine (Switzerland)
Ø10m Hobbing Machine (Germany)
Ø4m CNC High Speed Hobbing Machine (Germany)
Ø1.6m Horizontal CHC Hobbing Machine (Germany)
Ø5m CNC Profile Gear Grinding Machine (Germany)
Ø2.8m CNC Profile Gear Grinding Machine (Germany)
Ø1.25m CNC Profile Gear Grinding Machine (Germany)
Ø1m CNC Profile Gear Grinding Machine (Germany)
Ø0.8m CNC Profile Gear Grinding Machine (Germany)

Features

External teeth 
Maximum diameter: 16000 mm 
Toothed face width: 1700 mm 
Maximum module: 45 by hob 
Maximum module: 65 gear finishing cutter
Internal teeth 
Maximum Diameter: 6500 mm 
Maximum module: 25.4 
Toothed face width: 400 mm

Applications 
Our girth gears are applied in the cement and minerals industries: 
Various types of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other large gear ring application
Pinions
ZTIC Gear invested in significant resources and achieved many innovations with pinions. The right combination of material, hardness and finishing between pinion and gear is crucial for a long lifetime of the installed equipment. We design and manufacture pinions to match every customers need, no matter how unique the situation might be. 
 

Product Parameters

 

Item	Structural features	Processing measure	Test content
Girth Gear	(1)GS42CrMo4Alloy Steel (corporate proprietary standards) HB 220~240 (2)semi-structured, Y-Spoke  (3)Helical  (4) reasonable sealing and alignment structure of alloy steel (corporate proprietary standards)	(1) outer steel refining (R-H argon and vacuum treatment)  (2) proprietary cold mold hanging sand technology to ensure the casting, the teeth dense  (3) normalizing (proprietary technology) to ensure that the tooth surface hardness  After (4)rough hobbing, release time, repair the joint surface, then fine roll  (5) proprietary homemade hob fine hobbing	(1)castings mechanical properties and chemical composition (internal standard)  (2) roughing after sonic testing  (3)semi-finishing, finishing after ultrasonic testing and magnetic particle inspection  (4) tooth surface magnetic particle inspection, hardness test  (5)tooth tolerance check  (6) the factory assembly load test to check the accuracy of the size of gear

 
1. The technical requirements of a large CITICIC Gear ring:
1) is pretreated before normalizing surface hardening treatment, the hardness should HB210 ~ 250; mechanical performance are the ultimate strength Rb \ 690MPa, yield stress Rs \ 490MPa, elongation D5 \ 11%, reduction of area W \ 25% , impact toughness Ak \ 30J; teeth induction hardened, hardness HRC50 ~ 55; effective hardened layer depth \ 3 ~ 5mm.
2) overall ultrasonic flaw detection, internal quality should meet two requirements GB7233-87 standard requirements; tooth and fillet magnetic particle inspection, quality should meet two requirements GB/T9444-88 standards.
3) Note the casting is not rounded R5 ~ R10.
4) Tooth chamfer at both ends and 1 45b.5) by two and a half ring gear tooth width of each ring coupling along the edge of a whole ring made with high strength bolts, combined with the tooth surface must be at the bottom center.

2. large ring gear manufacturing process
2.1 of rough
Steel casting blank is provided by CITIC Heavy Machinery Co., Ltd. Heavy Forging plant, run by GB11352-89 standard specifies requirements for modeling according to the casting process, smelting, casting, hit boxes, cleaning, dressing castings;. During inspection and acceptance by the drawings and Technical requirements for steel blank
Checks, according JB/T6402-92 standards issued after acceptance Down procedure.
2.2 roughing
Crossed by drawing and stay out allowance, alignment, connection, processing both inside and outside the circle, combining face milling, drilling and other processes.
2.3 Exploration injury
Overall ultrasonic flaw detection, internal quality should meet the two requirements of GB7233-87 standards.
2.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering treatment, provide a good organization for subsequent surface hardening; press drawings deformation of the half ring gear inspection after heat treatment.
2.5 Machining
First two and a half ring is made with high strength bolts connecting the ring as a whole, the overall process by drawing a circle Quannei Wai teeth and upper and lower end, and then drawing and machining milling process requirements.
2.6 Elimination of processing stress
The overall ring annealed to eliminate stress.
2.7 overall ring surface hardening
IF along the alveolar tooth surface induction hardening, hardness HRC50 ~ 55, effective hardened layer depth \ 3 ~ 5mm.
2.8 Final inspection
First, the detection frequency quenching, the hardness after tempering ring gear cogging meets the requirements of the drawings; secondly, to detect whether the maximum outer diameter larger size D6944 as the deformation \ 3mm, the mechanical correction required until qualified; Thirdly, tooth and fillet magnetic particle inspection, quality should meet two requirements GB/T9444-88 standard requirements; Finally, according to the drawings and technical requirements for final inspection.
 

Company Profile

FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
 
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
 

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.