Air Sept Coal Ball Mill Model Mq2244 with Capacity 8tph

• Customization: Available
• Type: Ball Mill
• Motor Type: AC Motor
• Model NO.: MQ2244
• Rotationl Speed: 17-19r/min
• Application: Mine
• Materials: for Mining Grinding
• Condition: New
• Warranty: a Year
• After-sales Service: Twenty Four Hour Online
• Overflow Ball Mill: 1.5X3.0~ 8X12m Ball Mill
• Wet Grate Ball Mill: 1.2X2.4~4X14m Ball Mill
• Capacity: 5-500 Tph
• Effective Volume: 2.2~157m3
• Normal Feed Sizes: 80% Passing 1/4" (6 mm or Finer) for Hard Ores @
• Large Open Gear: Agma Standard
• Control and Protection System: Controlled by PLC.
• Weight: 18-560t
• Max. Ball Loading Capacity: 9-350 T
• Power: 95-5500kw
• Transport Package: Mine Ball Mill
• Specification: Mine Ball Mill
• Trademark: ZTIC
• Origin: Luoyang, Henan
• HS Code: 847420200
• Production Capacity: 1000PCS/Year

Product Description

Air Sept Coal Ball Mill Model Mq2244 with Capacity 8tph
 

Product Description

Technical data of 2.2×4.4m air swept coal ball mill
ONE,main technical data

Spec:φ2.2×4.4m

Shell inner diameter:φ2200mm
Shell length: 4400mm
Mill effective volume: 15.23m³

usage:for coal grinding

capacity:12t/h

Output size:0.08square hole screen , screen residue10%

Mill rotary speed:22.4r/min

Max grinding media loading:18t

Feeding air temperature:<350ºC

Output air temperature:60~80ºC

Max feeding:≤20mm

Reducer:model:ZD60  ratio=4.5
Motor:YRKK450-8  made from changsha, protect level:IP44
Rated power:250KW
Rated voltage: 10000V
Main bearing:max temperature allowed:55ºC
Cooling water(each):1 m³/h  oil :500L by itself
Total weight:37t

TWOONE,main parts materials
Shell:  Q235-C δ=16
Hollow shaft: ZG45
Girth gear : ZG45 HB=190-240
Shell liners:  middle chrome alloy steel
Lifting liner: Q235-A
Screw shell: Q235-A
Main bearing assembly
Bushing liner: ZchSnSb11-6
Busing body: HT250
Housing: HT250

Pinion gear

Pinion : 40Cr(forged)  HB=220-260
Pinion shaft: 45#(forged) HB=220-260
Coupling:  assembly parts
Girth gear cover:   Q235-A                                     
Feeding unit:  Q235-A   
Discharge unit:  Q235-A

THREE,supply scope
(one),rotary part
Shell                               1pc                
Hollow shaft                       2pcs
Screw shell                        2pcs
Girth gear                        1pc
Liners                              1set
Liner bolts                       1set
Main bearing unit                        2sets
Pinion gear part
Pinion gear assembly                  1set
Driving assembly
Main motor assembly YRKK450-8  250KW/10KV  1set
Main reducer assembly ZD60  i=4.5    1set
Additional driving unit                               1set
Gear cover                                             1set
Feeding unit(including support frame)  1set
Discharge unit(including support frame and roller screen)            1set
Foundation bolts                                   1set     
Foundation steel blocks                        1set

Gold Ball Mill
Mine Ball Mills Model:
Overflow Ball Mill:φ 1.5x3.0~ φ8x12m ,Effective volume 7.5~194.3m3
Wet Grate Ball Mill:φ1.2x2.4~φ4x14m,Effective volume 2.2~157m3
Capacity:5-500 tph


Mine Ball Mill Application:
A ball mill grinds ores and other materials to a typical product size of 35 mesh or finer.
The feed to a ball mill is prepared by...
· Single or multistage crushing and screening
· Crushing, screening, and/or rod milling
· Primary crushing and autogenous/semiautogenous grinding
Mine Ball Mill Normal feed sizes:
· 80% passing 1/4" (6 mm or finer) for hard ores
· 80% passing 1" (25 mm or finer) for softer ores
(Larger feed sizes can be tolerated depending
The length to diameter ratio of cylindrical mills range from 1 to 1 through 3 to 1. When the L/D ratio is 2 to 1 or greater, werefer to the mill as a Tube Mill.
The two most popular types of ball mills are
Grate or Diaphragm Discharge Ball Mill 
In the discharge end of this mill, a slotted full diameter or partial diameter grate with discharge lifter assembly conveys the material to the discharge trunnion opening. The grate serves to retain balls, tramp, and coarse material. A gradient created between the feed opening and the discharge slots eases the flow of material.
Trunnion Overflow Discharge Ball mill
A trunnion overflow mill has an open discharge end. Material flows through the trunnion as a result of the pulp gradient between the feed and discharge openings. A reverse helix in the discharge trunnion liner retains balls in the mill.
ZTIC Ball Mill Feature
1The cylindrical mill adopts the driving type edge-driving, center-driving, edge-driving with multi-point meshing, etc; driven by asynchronous motor +reducer +pinion and gear as well as synchronous motor +
air l\clutch + pinion and gear.
2Generally supported by static-dynamic pressure bearing on both ends. Fuuly closed self-aligning 120º osculation rocker bearing is used. Also single or double slipper staic- dynamic bearings can be used. The bush is made by NC machine.
3 The large open gear is designed using AGMA standard, Equipped with reliably sealed gear housing and grease ahtomatic spraying lubrication system.
 The shell is key part of a mill. Carry out finite element analysis on it with computer to ensure the reliable operation;
4 The shell is automatically welded, ultrasonic inspected, wholly annealed and machined by large special machine tools on one chucking; there special seal on static-dynamic connection parts , ch as feed and discharge hoper, trunnion, etc, to prevent oil and slurry leakage;
5 The liner is of wear-resistance material mad by our company, wich has been specially heat-treated, with high hardness and long service life. Also other wear-resistance casting or rubber liner can be used;
6 There are slow speed drive for medium and large mill;
7The high and low pressure lubricating station is equipped for medium and large mill;
8The control and protection system is controlled by PLC.

Product Parameters

1.Main Technical Parameters of Wet  Grate Ball Mill:

Model	Cylinder diameter	Cylinder length	Effective volume	Rotate speed	Max. ball loading capacity	Motor		Size (L×W×H)	Weight
						Power	Speed
	mm	mm	m3	r/min	t	kw	r/min	m	t
MQS12×24	1500	3000	5	26.6	9	95	742	6.4×2.9×2.6	18
MQS15×15	1500	1500	2.3	29.2	4.8	60	725	5.7×3.2×2.8	13.7
MQS15×24	1500	2400	3.7	29.2	7.6	90	730	6.9×3.3×2.8	16.5
MQS15×30	1500	3000	4.6	26.6	10	90	742	7.6×3.4×2.8	19.5
MQS21×30	2100	3000	9.4	22.1	20	220	740	8.5×4.65×3	45
MQS24×30	2400	3000	12.2	21	25	250	980	8.8×4.7×4.4	55
MQS24×70	2400	7000	26.66	21	54	475	740	14.3×5.8×4.4	67
MQS27×21	2700	2100	10.6	19.7	22	280	733	9.7×6.5×4.8	69
MQS27×36	2700	3600	18.5	20.5	39	400	187.5	12×5.8×4	74
MQS27×40	2700	4000	20.5	20.24	38	400	187.5	12.4×5.8×4.7	77
MQS27×60	2700	6000	34.34	19.5	53	630	589	12×5.7×4.5	84
MQS29×41	2900	4100	26	19.34	42	450	740	9.9×6.1×5.1	76.1
MQS31×64	3100	6400	43.7	18.3	56	1000	167	15.2×6.98×5.8	141
MQS32×31	3200	3100	22.65	18.3	46.9	500	167	13.9×7.3×6.0	109
MQS32×36	3200	3600	26.3	18.3	54	630	167	14.3×7.3×6.0	116.94
MQS32×40	3200	4000	29.2	18.2	60	710	980	14.7×7.3×6.0	121.4
MQS32×45	3200	4500	32.9	18.3	68.5	800	167	15.2×7.3×5.9	126.23
MQS32×54	3200	5400	39.4	18.3	81.6	1000	167	16.6×7.3×6.1	135.4
MQS36×45	3600	4500	41.4	17.25	86	1000	167	13.5×7.3×6.3	153.1
MQS36×60	3600	6000	54	17.3	112	1400	167	15.5×8.3×6.3	190.6
MQS36×85	3600	8500	79	17.4	144	1800	743	20×8.2×7.1	260.89
MQS40×60	4000	6000	69.8	16.0	126	1500	200	17.4×9.34×7.5	215.5
MQS40×67	4000	6700	76	16.0	155	1600	980	16×8.43×7.5	235.2
MQS40×13.5	4000	13500	157	16.5	280	3300	980	24.2×9.9×7.8	284/375

 
2.Main Technical Parameters of  Overflow  Ball Mill:

Model	Cylinder diameter	Cylinder length	Effective volume	Rotate speed	Max. ball loading capacity	Motor		Size   (L×W×H)	Weight
						motor	speed
	mm	mm	m3	r/min	t	kw	r/min	m	t
MQY15×30	1500	3000	5	26.6	9	95	742	7.4×3.4×2.8	18.5
MQY15×36	1500	3600	5.7	26.6	10.6	95	742	8.0×3.4×2.8	17.22
MQY18×61	1830	6100	13.4	24.5	24.6	220	736	10.2×5.1×4.0	37.3
MQY21×30	2100	3000	9.4	22.1	15	200	740	8.5×4.65×3	45
MQY24×30	2400	3000	12.2	21	22.5	250	980	8.8×4.7×4.4	55
MQY24×70	2400	7000	26.66	21	48	475	740	14.3×5.8×4.4	67
MQY27×36	2700	3600	18.5	20.5	39	400	187.5	9.8×5.8×4.7	61.34
MQY27×40	2700	4000	20.5	20.24	38	400	187.5	10.4×5.8×4.7	70
MQY27×45	2700	4500	23.5	20.5	43.5	500	187.5	12.5×5.8×4.7	76
MQY27×60	2700	6000	34.34	19.5	53	630	589	13.5×5.9×4.7	71.2
MQY28×54	2800	5400	30	19.5	55.2	630	167	13×5.83×4.7	97.8
MQY28×80	2800	8000	43	20	78.6	800	137	16.5×7.3×5	115
MQY30×11	3000	11000	69.2	17.3	100	1250	429	28.9×3.8×5	227.8
MQY32×36	3200	3600	26.3	18.3	48.4	500	167	14.3×7.3×6	116.94
MQY32×40	3200	4000	29.2	18.2	60	560	980	16.7×7.3×6	121.4
MQY32×45	3200	4500	32.9	18.3	60.5	630	167	13×7.0×5.82	124.23
MQY32×54	3200	5400	39.4	18.3	73	800	167	14.2×7.0×5.82	129
MQY32×64	3200	6400	46.75	18.3	86	1000	167	15.2×7.0×5.8	140
MQY32×75	3200	7500	55.5	18.3	102	1250	743	17.7×8.4×6.3	154
MQY32×90	3200	9000	64.2	18.3	106.6	1250	150	18.5.7.3×6	173
MQY34×45	3400	4500	37	18.4	74.6	800	167	11.5×7×6.1	129.8
MQY34×56	3400	5600	45.8	17.9	84.3	1120	985	16.7×7.6×6.3
MQY36×45	3600	4500	41.4	17.25	76	1000	167	13×7.3×6.3	144.1
MQY36×50	3600	5000	46.7	17.5	85.96	1250	167	15×7.6×6.2	150
MQY36×50	3600	5000	46.7	17.3	85.96	1250	429	23×4.6×6.3	176
MQY36×56	3600	5600	55.4	17.76	106.3	1250	750	14.4×8×6.3	159.7
MQY36×60	3600	6000	55.7	17.3	102.5	1250	429	24×4.6×6.3	138.73
MQY36×60	3600	6000	54	17.3	102	1250	167	15.6×8.3×6.3	162.7
MQY36×61	3600	6100	55.36	17.76	106.3	1200	980	15.8×8.5×6.2	164.1
MQY36×85	3600	8500	79	17.4	131	1800	743	20×8.2×7.1	251.89
MQY36×90	3600	9000	83.5	17.4	138	1800	743	28×4.6×5.6	286
MQY38×67	3800	6700	70	16.5	130	1400	743	19×8.2×7.1	185.2
MQY40×60	4000	6000	69.8	16.0	126	1500	200	17.4×9.5×7.6	203.5
MQY40×67	4000	6700	78	16.0	136.3	1600	200	15.6×9.6×7.3	206.2
MQY40×135	4000	13500	155	16	233	3300	200	23×10×4.9	343
MQY43×61	4270	6100	80	15.67	144	1750	200	14×10×7.7	215.3
MQY50×64	5030	6408	120	14.4	251	2600	200	14.6×11×9.1	318.5
MQY50×83	5030	8300	152.3	14.4	266	3300	200	22×10.5×9	402.6
MQY55×65	5500	6500	143.3	13.8	264	3400	200	18.5×9.8×8.9	451.5
MQY50×85	5500	8500	187.4	13.8	335	4500	200	20.5×12×9.8
MQY55×65	5500	6500	143.3	13.8	264		3400	200
MQY50×85	5500	8500	187.4	13.7	335		4500	200
MQY55×88	5500	8800	191.5	13.7
MQY60×95	6700	9500	249.3	13
MQY67×116	6700	11600	385	12.5
MQY73×115	7300	11500	495	12
MQY80×120	8000	12000	570.5	11.5

 
Cement Ball mill is mainly used to grind the clinker and raw materials in cement industry and also can be applied in metallurgy, chemical, electric power and other industries to grind all kinds of ores.  Cement ball mill is not only suitable for over-flow grinding, but also applicable for cyclic close-flow grinding together with powder collector.
Cement ball mill  is an efficient tool for fine powder grinding. The  Cement ball mill is used to grind many kinds of mine and other materials, or to select the mine.  Cement ball mill is widely used in building material, chemical industry, etc. There are two ways of grinding: the dry way and the wet way. It can be divided into tabular type and flowing type according to different expelling mine.
LYHMC Cement ball mill Feature:
1.The cylindrical mill adopts the driving type edge-driving, center-driving, edge-driving with multi-point meshing, etc; driven by asynchronous motor +reducer +pinion and gear as well as synchronous motor +
air l\clutch + pinion and gear.
2.Generally supported by static-dynamic pressure bearing on both ends. Fuuly closed self-aligning 120º osculation rocker bearing is used. Also single or double slipper staic- dynamic bearings can be used. The bush is made by NC machine.
3 .The large open gear is designed using AGMA standard, Equipped with reliably sealed gear housing and grease ahtomatic spraying lubrication system.
 The shell is key part of a mill. Carry out finite element analysis on it with computer to ensure the reliable operation;
4 .The shell is automatically welded, ultrasonic inspected, wholly annealed and machined by large special machine tools on one chucking; there special seal on static-dynamic connection parts , ch as feed and discharge hoper, trunnion, etc, to prevent oil and slurry leakage;
5 .The liner is of wear-resistance material mad by our company, wich has been specially heat-treated, with high hardness and long service life. Also other wear-resistance casting or rubber liner can be used;
6. There are slow speed drive for medium and large mill;
7.The high and low pressure lubricating station is equipped for medium and large mill;
8.The control and protection system is controlled by PLC.
Technical advantages
1. High capacity and Low consumption: the capacity of SCM series super-micro mill, compared with that of jet mill and mixing mill, has been improved by 40% under the same final fineness and electric power.
2. High fineness and Flexible adjustment: the final fineness can be adjusted from 325 meshes to 2500 meshes according to the requirements, and the fineness can reach D97≤5um.
3. Trustworthy security: there is no rolling bearing and bolt in the mill chamber, therefore, the bearing and sealing elements will not wear out easily, and the bolts will not loose to make damage to the equipment.
4. Clean and environment-friendly: equipped with the pulse filter and sound absorber, the mill reaches the environment-friendly standard of our country and reduces the dust and noise greatly.
Cement Ball mill working principle
Cement Ball mill Main feature and working principle 
2.1 Cement Ball mill Main feature  
 This mill is center driven, which adopts slipper bearing support, new type combination design baffle plates and discharge grate, to raise crushing, grinding and screening efficiency. 2.2
Working principle  
  The material is fed into the rough grinding bin through the feeding device; then crushed under the impact and grinding of grinding agent (steel ball with longer diameter), and the finer material enter into the fine grinding bin through double layered baffle plates and other material which can not enter into the fine grinding bin will continue be crushed in the rough grinding bin; the material which enter into fine grinding bin will entail further impact and grinding of smaller grinding agent, and the finished goods which meet the degree of fineness will enter into discharging device and been discharged from the mill.   
3.Structure introduction 

The mill mainly consists of feeding device, slipper bearing, rotating part, discharging device, lubricating device of slipper bearing.  3.1 Feeding device 
 
Cement Ball Mill  | Technical parameters

NO	Model (m)	Production capacity    t/h	Speed r/min	Feed  in size  mm	medium load   t	Effective volume	Main motor		Size			Weight  (T)
							Power  kw	Voltage  V	L	W	H
1	Φ2.2×6.5	13-14	22	<25	31	21.4	380	6000	12385	5390	4210	53
2	Φ2.2×11	15-16	21	<25	50	36	630	6000	21559	4540	3520	109
3	Φ2.2×13	16-18	21.5	<25	60	43	630	6000	26079	4540	3520	114.2
4	Φ2.4×8	15	20.8	<25	45	30	560	6000	17215	5564	4540	82.53
5	Φ2.4×13	20-23	19	<25	65	51.7	800	6000	27580	4540	3620	138
6	Φ2.6×13	30-32	19.6	<25	80	60	1000	6000	20883	7740	5670	144.5
7	Φ3×9	28-32	17.8	<25	70-80	55	1000	6000	23568	4760	3670	138.7
8	Φ3×11	36-40	18.9	<25	100	69	1250	6000	27610	5720	4080	181.9
9	Φ3×11	36	17.69	<25	100	69	1250	6000	24567	7510	5968	156.5
10	Φ3.2×11	40-45	17.4	<15	90-100	78	1250	6000	28000	5720	3672	180
11	Φ3.5×9.5	40	18	<20	115	76.4	1400	6000	29717	5250	5000	194.4
12	Φ3.5×11	45	17.2	<15	116	78.5	1600	6000	28454	5350	5600	271.64
13	Φ3.6×8.5	60	16.5	<20	102	86	2500	6000	19693	4141	5404.5	233.3*
14	Φ3.8×9	70-80	16.5	<20	130	94	2000	6000	28521	5550	5600	255.2
15	Φ3.8×12.5	55	16.4	<25	167	123.5	2500	6000	17419	10745	8204	301.4
16	Φ3.8×13	60	16.3	<25	173	128	2500	6000	19693*	4141*	5404.5	223.3*
17	Φ4.2×11	120	15.75	≤3 80%pass	182	134.5	2800		18500	4400	6500	256**
18	Φ4.2×11.5	130	15.99	≤3 80%pass	199	138	2800	10000	18002	8962	7520	219**
19	Φ4.2×11.5	130	16	≤3 80%pass	199	138	2800		17259	4960	5600	220**
20	Φ4.2×12.5	85	16	≤25 90%	210	151	3150		18400	4960	8640	251**
21	Φ4.2×12.5	145	16	≤3 80%	210	151	3150		18400	4960	8640	242**
22	Φ4.2×13	75	15.6	≤25 90%	209	157	3150		174450	4880	8000	255**
23	Φ4.2×13	150	15.6	≤3 80%	209	157	3150		17445	4880	8000	256**
24	Φ4.2×13.5	80-85	15.8	≤25 90%	230	164	3550		17744	6700	6010	256**
25	Φ4.2×14	95	15.6	≤25 90%	252	169	3550		19055	20490	23200	220**
26	Φ4.2×14.5	95	15.8	≤25 80%	250	178	4000		5050	6700	11054	278**
27	Φ4.6×14	95-110	15		285	185	4200	6000	23200	11054	6370	310**

 
 
FAQ
 
Quality Control
Physical & Chemical Identification Center
ZTIC owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.

ZTIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, UK and Belgium.
Quality testing equipment

Spectrometer	Ultrasonic flaw detector	Carbon and sulfur analyzer
X-ray detection apparatus	Brinell microscope	Leeb hardness tester

Company Profile

 

FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
 
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS