| Customization: | Available |
|---|---|
| Model: | Φ2.2×20 |
| Object: | Organic Fertilizer |
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10T/H For Organic Fertilizer Granule Production Line And Metallurgy Machine
1. Fermentation Process
At the beginning of the fermentation, chicken manure about 60% of the material moisture enters the fermentation tank or stacked. The neophilia microorganisms in the compost use soluble and easily degradable organic matter as a source of nutrition and energy, rapidly proliferate, and release thermal energy, which causes the temperature of the compost to rise continuously.
When the material temperature reaches 60 degrees, the compost turner starts to turn the material. During the turning process, the bacteria are fully exposed to oxygen to accelerate the reproduction of bacteria and reduce the moisture of the material.
Until the temperature does not exceed about 50 degrees, stop fermentation and leave it there for 5-7 days, then the fermentation process is finished.
This whole fermentation process is about 20-25 days, but it depends on the condition of the materials and the local temperature.
2. Screening and Crushing Process
The forklift feeds the fermented materials into the forklift feeder, and the forklift feeder uniformly transports the materials to the rotary screen machine through a belt conveyor for screening. Qualified materials enter the granulation link, and unqualified materials enter the vertical crusher for crushing. After crushing, it enters the screen machine for secondary screening.
3. Granulation Process
The first process of granulation is a dynamic automatic batching machine,(optional ) which can accurately convey a variety of materials( such as N, P, K) to the mixing belt conveyor in proportion, and the mixing belt conveyor transports the materials to the Double-shaft mixer for mixing, if necessary, moisture can be added at the same time.
The material with 40% moisture enters the granulator, and the powdery material can be made into 1.5mm-6mm granules.
4. Drying and Cooling Process
Drying Process: The granules after granulating enter the dryer for drying. (The heat sources required by the dryer are coal, biomass particles, natural gas, oil, (waste oil, heavy oil, diesel, etc.), electric heating, etc.) Induced heat is introduced into the dryer through the induced draft fan to dry the moisture in the particles to the surface of the particles.
Cooling Process: The granules after the dryer also contains a large amount of moisture, which needs to enter the cooler quickly. The cold air introduced by the induced draft fan quickly cools down and takes away the moisture.
5. Dust Collecting Caused by the fan in the process of drying and cooling process
This process has three steps. The first is the cyclone dust collector, which mainly collect the small dust particles. The second is the dust chamber, which mainly collect the dust. The third is water curtain dust collector also called chimney, which mainly collect the remain dust after the second step.
6. Secondary Screening Process
This process is used to screen the qualified and unqualified granules
7. Secondary Crushing Process
This process is used to crush the unqualified granules, maybe too big or too small, not meet the detailed granule size requirement
8. Secondary Granulation Process
After secondary screening and secondary crushing, then the powder will come to the granulator again to make granules, in this way, all finished granules can meet the detailed size requirements.
9. Packaging Process
The cooled granules enter the rotary screen machine for screening, and qualified granules are transported to packing scale for packaging. Unqualified granules are transported to chain crusher for crushing and then re-granulated.
10T/H For Organic Fertilizer Granule Production Line And Metallurgy Machine
| No | Item | Model |
DieselPower (Hp) |
Qty (Set) |
Function |
| 1 |
Crawler Type Compost Turner With 200L Spraying System |
TDLDF-3000 | 136 | 1 | Fermenting the raw material |
| Total Power: 136hp | |||||
| No | Item | Model |
Power (kw) |
Qty (set) |
Function |
| 1 | Forklift Feeding Machine | TDCW-2040 | 7 | 1 | Feeding the material |
| 2 |
Belt Conveyor With Supporting Bracket |
B-650 | 4 | 13m | Conveying material |
| 3 | Rotary Screening Machine with Hitting Device | TDGS-2080 | 11 | 1 | Screening the material |
| 4 |
Belt Conveyor With Supporting Bracket |
B-650 | 4 | 12m | Conveying material |
| 5 | Vertical Crusher | TDFLF-1000 | 37 | 1 | Crushing the fermentation material |
| 6 |
Belt Conveyor With Supporting Bracket |
B-650 | 4 | 11m | Conveying material |
| 7 |
Belt Conveyor With Supporting Bracket |
B-650 | 3 | 5m | Conveying material |
| 8 | Dynamic Automatic Batching System | TDDP-4 | 4.4 | 1 |
Adding N,P, K. |
| 9 |
Belt Conveyor With Supporting Bracket |
B-650 | 4 | 12m | Conveying material |
| 10 |
Belt Conveyor With Supporting Bracket |
B-650 | 4 | 11m | Conveying material |
| 11 |
Belt Conveyor With Supporting Bracket |
B-650 | 3 | 5m | Conveying material |
| 12 | Double Shafts Horizontal Mixer | TDSJ-1050 | 22 | 1 | Mixing the material |
| 13 |
Belt Conveyor With Supporting Bracket |
B-650 | 3 | 6m | Conveying material |
| 14 |
Belt Conveyor With Supporting Bracket |
B-650 | 3 | 5m | Conveying material |
| 15 |
Belt Conveyor With Supporting Bracket |
B-650 | 3 | 6m | Conveying material |
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period. We will never exempt our responsibilities on product owned defects.
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.
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