Cement Ball Mill with Special Heat Treatment, High Hardness

• Customization: Available
• Type: Ball Mill
• Motor Type: AC Motor
• Model NO.: cement ball mill
• Motor Power: 60-5500 Kw
• Rotationl Speed: 17-19r/min
• Application: Mine
• Materials: Gold
• Condition: New
• Warranty: a Year
• After-sales Service: Twenty Four Hour Online
• Overflow Ball Mill: 1.5X3.0~ 8X12m Ball Mill
• Wet Grate Ball Mill: 1.2X2.4~4X14m Ball Mill
• Capacity: 5-500 Tph
• Effective Volume: 2.2~157m3
• Normal Feed Sizes: 80% Passing 1/4" (6 mm or Finer) for Hard Ores @
• Large Open Gear: Agma Standard
• Control and Protection System: Controlled by PLC.
• Weight: 18-560t
• Max. Ball Loading Capacity: 9-350 T
• Power: 95-5500kw
• Transport Package: Mine Ball Mill
• Specification: Mine Ball Mill
• Trademark: ZTIC
• Origin: Luoyang, Henan
• HS Code: 847420200
• Production Capacity: 1000PCS/Year

Product Description

 Cement Ball Mill with Special Heat Treatment, High Hardness

Product Description

Wet Ball Mill And Dry Ball Mill for mining  grinding
Mine Ball Mills Model:
Overflow Ball Mill:φ 1.5x3.0~ φ8x12m ,Effective volume 7.5~194.3m3
Wet Grate Ball Mill:φ1.2x2.4~φ4x14m,Effective volume 2.2~157m3
Capacity:5-500 tph
ZTIC can produce cylinder diameter below 8m ball mills. The ball mill is mainly used for pulverizing ores and other materials, and widely used for ore dressing, building material, chemical industry and other industries.ZTIC manufacture a full range of Grinding Mills for the Mining Sector. Our largest mills has been delivered to SINO Site to date are Ø12.2m x 11m 28MW Gearless Drive AG Mills and Ø7.9m x 13.6m 2x8 MW Twin Pinion Drive Ball Mills. These mills are scheduled of start up on 2012.Our market share in China exceeds 80% with the largest mills supplied to date being a Ø7.9m x 13.6m 2x8.5MW Ball Mill and a Ø11m x 5.4m 2x8.5MW SAG Mill , being the largest in China.
ZTIC  is the key large enterprise for the design and manufacture equipments in China. The manufacture of grinding equipment begins from 1960s. Since 1980s,our company has cooperated with many famous foreign grinding manufactures on technology introduction ,cooperating manufacture and development. We have in particular long experience in mill testing, study, design, made and field operation, and made advancement and innovation on foreign technologies. Now we have established our own grinding laboratory, formed various type mills to series, totally produced over 1000 sets, and exported to Australia, Russia, Pakistan, Zambia, Indonesia, Vietnam, Canada etc. we have produced the overflow ball mill with the largest size Φ5.5×8.5m, Φ8.5×4.0m semi-autogenous mill, Φ5×15.5m tube cement mill Φ5m vertical cement raw mill, etc.
Our company possesses the national first-rate study and group on mill, perfect experiment and testing measures, and superior manufacturing equipment and technology on large- scale mills, we have formed complete supplying system for mill experiment, study design, manufacture, testing and service.
1993 - Ø5.03m x 6.4m Ball Mill
2001 - Ø4.27m x 6.1m Ball Mill
2005 - Ø5.5m x 8.5m Ball Mill
2006 - Ø5.49m x 8.8m Ball Mill
2007 - Ø7.9m x 13.6 Ball Mill (6 off in production)
2008 - Ø6.2m x 9.5m Ball Mill (2 off in production)
2008 - Ø7.32m x 10.68 Ball Mill (1 off in production)
2008 - Ø4.724m x 8.3m Ball Mill (6 off in production)
2008 - Ø5.03m x 8.0m Ball Mill (1 off in production)
2008 - Ø5.49m x 10.06 Ball Mill (2 off in production)
2008 - Ø6.2m x 9.5m Ball Mill (2 off in production)

Mine Ball Mill Application:
A ball mill grinds ores and other materials to a typical product size of 35 mesh or finer.
The feed to a ball mill is prepared by...
· Single or multistage crushing and screening
· Crushing, screening, and/or rod milling
· Primary crushing and autogenous/semiautogenous grinding
Mine Ball Mill Normal feed sizes:
· 80% passing 1/4" (6 mm or finer) for hard ores
· 80% passing 1" (25 mm or finer) for softer ores
(Larger feed sizes can be tolerated depending
The length to diameter ratio of cylindrical mills range from 1 to 1 through 3 to 1. When the L/D ratio is 2 to 1 or greater, werefer to the mill as a Tube Mill.
The two most popular types of ball mills are
Grate or Diaphragm Discharge Ball Mill 
In the discharge end of this mill, a slotted full diameter or partial diameter grate with discharge lifter assembly conveys the material to the discharge trunnion opening. The grate serves to retain balls, tramp, and coarse material. A gradient created between the feed opening and the discharge slots eases the flow of material.
Trunnion Overflow Discharge Ball mill
A trunnion overflow mill has an open discharge end. Material flows through the trunnion as a result of the pulp gradient between the feed and discharge openings. A reverse helix in the discharge trunnion liner retains balls in the mill.
 

Features

ZTIC Ball Mill Feature
1The cylindrical mill adopts the driving type edge-driving, center-driving, edge-driving with multi-point meshing, etc; driven by asynchronous motor +reducer +pinion and gear as well as synchronous motor +
air l\clutch + pinion and gear.
2Generally supported by static-dynamic pressure bearing on both ends. Fuuly closed self-aligning 120º osculation rocker bearing is used. Also single or double slipper staic- dynamic bearings can be used. The bush is made by NC machine.
3 The large open gear is designed using AGMA standard, Equipped with reliably sealed gear housing and grease ahtomatic spraying lubrication system.
 The shell is key part of a mill. Carry out finite element analysis on it with computer to ensure the reliable operation;
4 The shell is automatically welded, ultrasonic inspected, wholly annealed and machined by large special machine tools on one chucking; there special seal on static-dynamic connection parts , ch as feed and discharge hoper, trunnion, etc, to prevent oil and slurry leakage;
5 The liner is of wear-resistance material mad by our company, wich has been specially heat-treated, with high hardness and long service life. Also other wear-resistance casting or rubber liner can be used;
6 There are slow speed drive for medium and large mill;
7The high and low pressure lubricating station is equipped for medium and large mill;
8The control and protection system is controlled by PLC.

Installation and maintenance of ball mill

The maintenance of the machine is an extremely important regular work, it should be closely coordinated with the operation and maintenance of the machine, there should be full-time personnel on duty inspection.
I. Machine maintenance
1, the mill should be full-time inspection workers shift inspection, maintenance;
2. Pay close attention to the temperature of the main bearing bush, which shall not exceed 60C;
3. Always check the main bearing reducer, the lubrication of the motor and whether the oil supply is sufficient, and pay attention to the supplement of lubricating oil.When refueling or changing oil in winter, the oil should be heated to about 20C in advance, and the spoiled and unclean lubricating oil is not allowed to be used.

Product Parameters

1.Main Technical Parameters of Wet  Grate Ball Mill:

Model	Cylinder diameter	Cylinder length	Effective volume	Rotate speed	Max. ball loading capacity	Motor		Size (L×W×H)	Weight
						Power	Speed
	mm	mm	m3	r/min	t	kw	r/min	m	t
MQS12×24	1500	3000	5	26.6	9	95	742	6.4×2.9×2.6	18
MQS15×15	1500	1500	2.3	29.2	4.8	60	725	5.7×3.2×2.8	13.7
MQS15×24	1500	2400	3.7	29.2	7.6	90	730	6.9×3.3×2.8	16.5
MQS15×30	1500	3000	4.6	26.6	10	90	742	7.6×3.4×2.8	19.5
MQS21×30	2100	3000	9.4	22.1	20	220	740	8.5×4.65×3	45
MQS24×30	2400	3000	12.2	21	25	250	980	8.8×4.7×4.4	55
MQS24×70	2400	7000	26.66	21	54	475	740	14.3×5.8×4.4	67
MQS27×21	2700	2100	10.6	19.7	22	280	733	9.7×6.5×4.8	69
MQS27×36	2700	3600	18.5	20.5	39	400	187.5	12×5.8×4	74
MQS27×40	2700	4000	20.5	20.24	38	400	187.5	12.4×5.8×4.7	77
MQS27×60	2700	6000	34.34	19.5	53	630	589	12×5.7×4.5	84
MQS29×41	2900	4100	26	19.34	42	450	740	9.9×6.1×5.1	76.1
MQS31×64	3100	6400	43.7	18.3	56	1000	167	15.2×6.98×5.8	141
MQS32×31	3200	3100	22.65	18.3	46.9	500	167	13.9×7.3×6.0	109
MQS32×36	3200	3600	26.3	18.3	54	630	167	14.3×7.3×6.0	116.94
MQS32×40	3200	4000	29.2	18.2	60	710	980	14.7×7.3×6.0	121.4
MQS32×45	3200	4500	32.9	18.3	68.5	800	167	15.2×7.3×5.9	126.23
MQS32×54	3200	5400	39.4	18.3	81.6	1000	167	16.6×7.3×6.1	135.4
MQS36×45	3600	4500	41.4	17.25	86	1000	167	13.5×7.3×6.3	153.1
MQS36×60	3600	6000	54	17.3	112	1400	167	15.5×8.3×6.3	190.6
MQS36×85	3600	8500	79	17.4	144	1800	743	20×8.2×7.1	260.89
MQS40×60	4000	6000	69.8	16.0	126	1500	200	17.4×9.34×7.5	215.5
MQS40×67	4000	6700	76	16.0	155	1600	980	16×8.43×7.5	235.2
MQS40×13.5	4000	13500	157	16.5	280	3300	980	24.2×9.9×7.8	284/375

 
2.Main Technical Parameters of  Overflow  Ball Mill:

Model	Cylinder diameter	Cylinder length	Effective volume	Rotate speed	Max. ball loading capacity	Motor		Size   (L×W×H)	Weight
						motor	speed
	mm	mm	m3	r/min	t	kw	r/min	m	t
MQY15×30	1500	3000	5	26.6	9	95	742	7.4×3.4×2.8	18.5
MQY15×36	1500	3600	5.7	26.6	10.6	95	742	8.0×3.4×2.8	17.22
MQY18×61	1830	6100	13.4	24.5	24.6	220	736	10.2×5.1×4.0	37.3
MQY21×30	2100	3000	9.4	22.1	15	200	740	8.5×4.65×3	45
MQY24×30	2400	3000	12.2	21	22.5	250	980	8.8×4.7×4.4	55
MQY24×70	2400	7000	26.66	21	48	475	740	14.3×5.8×4.4	67
MQY27×36	2700	3600	18.5	20.5	39	400	187.5	9.8×5.8×4.7	61.34
MQY27×40	2700	4000	20.5	20.24	38	400	187.5	10.4×5.8×4.7	70
MQY27×45	2700	4500	23.5	20.5	43.5	500	187.5	12.5×5.8×4.7	76
MQY27×60	2700	6000	34.34	19.5	53	630	589	13.5×5.9×4.7	71.2
MQY28×54	2800	5400	30	19.5	55.2	630	167	13×5.83×4.7	97.8
MQY28×80	2800	8000	43	20	78.6	800	137	16.5×7.3×5	115
MQY30×11	3000	11000	69.2	17.3	100	1250	429	28.9×3.8×5	227.8
MQY32×36	3200	3600	26.3	18.3	48.4	500	167	14.3×7.3×6	116.94
MQY32×40	3200	4000	29.2	18.2	60	560	980	16.7×7.3×6	121.4
MQY32×45	3200	4500	32.9	18.3	60.5	630	167	13×7.0×5.82	124.23
MQY32×54	3200	5400	39.4	18.3	73	800	167	14.2×7.0×5.82	129
MQY32×64	3200	6400	46.75	18.3	86	1000	167	15.2×7.0×5.8	140
MQY32×75	3200	7500	55.5	18.3	102	1250	743	17.7×8.4×6.3	154
MQY32×90	3200	9000	64.2	18.3	106.6	1250	150	18.5.7.3×6	173
MQY34×45	3400	4500	37	18.4	74.6	800	167	11.5×7×6.1	129.8
MQY34×56	3400	5600	45.8	17.9	84.3	1120	985	16.7×7.6×6.3
MQY36×45	3600	4500	41.4	17.25	76	1000	167	13×7.3×6.3	144.1
MQY36×50	3600	5000	46.7	17.5	85.96	1250	167	15×7.6×6.2	150
MQY36×50	3600	5000	46.7	17.3	85.96	1250	429	23×4.6×6.3	176
MQY36×56	3600	5600	55.4	17.76	106.3	1250	750	14.4×8×6.3	159.7
MQY36×60	3600	6000	55.7	17.3	102.5	1250	429	24×4.6×6.3	138.73
MQY36×60	3600	6000	54	17.3	102	1250	167	15.6×8.3×6.3	162.7
MQY36×61	3600	6100	55.36	17.76	106.3	1200	980	15.8×8.5×6.2	164.1
MQY36×85	3600	8500	79	17.4	131	1800	743	20×8.2×7.1	251.89
MQY36×90	3600	9000	83.5	17.4	138	1800	743	28×4.6×5.6	286
MQY38×67	3800	6700	70	16.5	130	1400	743	19×8.2×7.1	185.2
MQY40×60	4000	6000	69.8	16.0	126	1500	200	17.4×9.5×7.6	203.5
MQY40×67	4000	6700	78	16.0	136.3	1600	200	15.6×9.6×7.3	206.2
MQY40×135	4000	13500	155	16	233	3300	200	23×10×4.9	343
MQY43×61	4270	6100	80	15.67	144	1750	200	14×10×7.7	215.3
MQY50×64	5030	6408	120	14.4	251	2600	200	14.6×11×9.1	318.5
MQY50×83	5030	8300	152.3	14.4	266	3300	200	22×10.5×9	402.6
MQY55×65	5500	6500	143.3	13.8	264	3400	200	18.5×9.8×8.9	451.5
MQY50×85	5500	8500	187.4	13.8	335	4500	200	20.5×12×9.8
MQY55×65	5500	6500	143.3	13.8	264		3400	200
MQY50×85	5500	8500	187.4	13.7	335		4500	200
MQY55×88	5500	8800	191.5	13.7
MQY60×95	6700	9500	249.3	13
MQY67×116	6700	11600	385	12.5
MQY73×115	7300	11500	495	12
MQY80×120	8000	12000	570.5	11.5

Quality Control
Physical & Chemical Identification Center
ZTIC owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.

ZTIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, UK and Belgium.
Quality testing equipment

Spectrometer	Ultrasonic flaw detector	Carbon and sulfur analyzer
X-ray detection apparatus	Brinell microscope	Leeb hardness tester

Company Profile

 

 

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.

ZTIC  able to provide:

1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING

2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3.    HUGE MACHINE SHOP CAPABILITIES

4.    TRAINING PROGRAMMES

5.    PREVENTATIVE MAINTENANCE PROGRAMS

6.    PREVETATIVE MAINTENANCE SERVICES

7.    COMPREHENSIVE MAINTENANCE PROGRAMS

 ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.

 Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.

 

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
 
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.

Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period.  We will never exempt our responsibilities on product owned defects.  
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.