High Quality Carbon Steel Plate Cement Clinker Calcination Rotary Kiln

• Customization: Available
• After-sales Service: Twenty Four Hour Online
• Warranty: a Year
• Model NO.: Cement Rotary Kiln
• Condition: New
• Power Source: Gas
• Automatic Grade: Automatic
• Type: Cement Rotary Kiln
• Certification: ISO, CE
• Application Industry: Cement Production Line
• Output: 180-12000 Tpd
• Power: 55-950X2 Kw
• Total Weight: 149-1659t
• Transport Package: Simply Packing
• Specification: Cement Rotary Kiln
• Trademark: ZTIC
• Origin: Luoyang, Henan
• Production Capacity: 500PCS/Year

Product Description

High Quality Carbon Steel Plate Cement Clinker Calcination Rotary Kiln
 

Product Description

Cement Rotary Kiln Wet and Dry Cement Rotary Kiln

Application Industry

Cement Plant, Steel Mill, Chemical Plant & Incinerator

Output

180~10000 t/d

ZTIC Cement rotary kiln technical characteristics:
1.Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;
2.Tyre,Support Roller,Open gear adopts alloy cast steel;
3.Sliding bearing with large gap not scraping tile bearing;                 
4.Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;
5.Adopts hydraulic gear wheel;
6.Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;   
  

Cement Rotary Kiln Processes Wet and Dry Cement Rotary Kiln

With the arrival of rotary kilns, cement manufacturing processes became sharply defined according to the form in which the raw materials are fed to the kiln. Raw materials were either ground with addition of water, to form a slurry containing typically 30-45% water, or they were ground dry, to form a powder or "raw meal".

In the Wet Process, the kiln system is fed with liquid slurry, the water then being evaporated in the kiln.In the Semi-Wet Process, raw material is prepared as a slurry, but a substantial proportion (50-80%) of the water is mechanically removed, usually by filtration, and the resulting "filter cake" is fed to the kiln system.In the Dry Process, the kiln system is fed with dry raw meal powder.In the Semi-Dry Process, a limited amount of water (10-15%) is added to dry raw meal so that it can be nodulised, and the damp nodules are fed to the kiln system.

Wet process cement rotary kilns Wet and Dry Cement Rotary Kiln

The original rotary cement kilns were called 'wet process' kilns. In their basic form they were relatively simple compared with modern developments. The raw meal was supplied at ambient temperature in the form of a slurry.

A wet process kiln may be up to 200m long and 6m in diameter. It has to be long because a lot of water has to be evaporated and the process of heat transfer is not very efficient.

The slurry may contain about 40% water. This takes a lot of energy to evaporate and various developments of the wet process were aimed at reducing the water content of the raw meal. An example of this is the 'filter press' (imagine a musical accordion 10-20 metres long and several metres across) - such adaptions were described as 'semi-wet' processes.

The wet process has survived for over a century because many raw materials are suited to blending as a slurry. Also, for many years, it was technically difficult to get dry powders to blend adequately.

Dry process cement rotary kilns Wet and Dry Cement Rotary Kiln 

In a modern works, the blended raw material enters the kiln via the pre-heater tower. Here, hot gases from the kiln, and probably the cooled clinker at the far end of the kiln, are used to heat the raw meal. As a result, the raw meal is already hot before it enters the kiln.

The dry process is much more thermally efficient than the wet process.

Product Parameters

Cement Rotary Kiln Specification Wet and Dry Cement Rotary Kiln

Product specifications(m)	Kiln dimensions			Capacity(t/d)	Rotation speed(r/min)	Motor power(kw)	Total weight(t)
	Diameter(m)	Length(m)	Obliquity(%)
Φ2.5×40	2.5	40	3.5	180	0.44-2.44	55	149.61
Φ2.5×50	2.5	50	3	200	0.62-1.86	55	187.37
Φ2.5×54	2.5	54	3.5	204	0.48-1.45	55	196.29
Φ2.7×42	2.7	42	3.5	320	0.10-1.52	55	198.5
Φ2.8×44	2.8	44	3.5	400	0.437-2.18	55	201.58
Φ3.0×45	3	45	3.5	500	0.5-2.47	75	210.94
Φ3.0×48	3	48	3.5	700	0.6-3.48	100	237
Φ3.0×60	3	60	3.5	800	0.3-2	100	310
Φ3.2×50	3.2	50	4	1000	0.6-3	125	278
Φ3.3×52	3.3	52	3.5	1300	0.266-2.66	125	283
Φ3.5×54	3.5	54	3.5	1500	0.55-3.4	220	363
Φ3.6×70	3.6	70	3.5	1800	0.25-1.25	125	419
Φ4.0×56	4	56	4	2300	0.41-4.07	315	456
Φ4.0×60	4	60	3.5	2500	0.396-3.96	315	510
Φ4.2×60	4.2	60	4	2750	0.4-3.98	375	633
Φ4.3×60	4.3	60	3.5	3200	0.396-3.96	375	583
Φ4.5×66	4.5	66	3.5	4000	0.41-4.1	560	710.4
Φ4.7×74	4.7	74	4	4500	0.35-4	630	849
Φ4.8×74	4.8	74	4	5000	0.396-3.96	630	899
Φ5.0×74	5	74	4	6000	0.35-4	710	944
Φ5.6×87	5.6	87	4	8000	Max4.23	800	1265
Φ6.0×95	6	95	4	10000	Max5	950×2	1659

Company Profile

Our Advantages

 

Certifications

After Sales Service

LUOYANG ZHONGTAI INDUSTRIES able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
LUOYANG ZHONGTAI INDUSTRIES's Field Service Engineers are trained specifically in the LUOYANG ZHONGTAI INDUSTRIES brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
LUOYANG ZHONGTAI INDUSTRIES also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
 

FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time:
A: parts lead time 1-2months, machines 2-3months.

Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.


Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins

Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing

Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
• Successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
• Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period.  We will never exempt our responsibilities on product owned defects.  
• Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.