Customization: | Available |
---|---|
Casting Method: | Special Casting |
Casting Form Material: | Steel |
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Material: steel, self-smelting according to standard: ASTM, EN, DIN,ISO, JIS, GB, etc;
Sand mold casting: Steel casting, through sodium silicated-bonded sand and/or resin sand;
Pattern: new natural wooden mold;
Non-destructive examination:
-visual detection ;
-Ultrasonic test ;
-Magnetic particle inspection ;
Quality inspection:
-Chemical analysis;
-Mechanical performance;
-Dimension report;
Cast Tolerance: unless otherwise ASTM, EN, DIN,ISO, JIS, GB
Machining tolerance: unless otherwise according to dwg. requirement;
Our Advantages
We are a modern industrial China group specialized in the producing of heavy plates
in low-alloyed carbon steel grades. Organised as full integrated works, the major production facilities
include cokery plant, blast-furnaces, oxygen steelplant - equipped with BOF-converters, secondary
metallurgy, vacuum degassing, continuous and ingots casting - and plate mills.
Complementary to the core business, a "down-stream" manufacturing unit is available as a branch of the
Heavy Fabrication: it is mainly focused on the supply of slag-pots made out of cast-steel (GS)
everywhere the emphasis is placed on large buckets in capacity up to 45 m³
(1.575 cu. feet).
The expertise of ZTIC arises from its privilege to be both user and manufacturer of slag
pots. The extensive experience gained in designing and engineering slag-pots is primarily based on the
pots operating at the own steel plant and secondly on about 3.000 items produced over the 40 last years
also in co-operation with manufacturers of slag pot carriers and service providers to metallurgical
industries.
The Dillinger slag pots are operating worldwide whereverreliable tools are required for the disposal of
molten or solid slag which arises from metallurgical or chemical processes.
Heavy Fabrication Division
Product definition
The product covered here is a load-bearing device whose sole purpose is to collect molten or solid slag
generated during metallurgical or chemical processes, to retain it during transport and to deposit it at a
place of disposal.
Slag pots are crucial items as they are part of a lifting equipment and therefore undergo in terms of
mechanical design engineering and handling the national safety regulations of the state where they are
supposed to be operated. The design of the Dillinger slag pots intended to be used within the European
Community meets the requirements ofthe European Machinery Directive 2006/42/EC: every slag pots is
supplied with the CE conformity marking.
Material
The pots are made out of the cast-steel DICAST, trade name owned by ZTIC for
castings: this material is similar to the steels A27/A 27M grade 65-35: April 2003, BS 3100 A1/A2:
January 1991 or GS 20Mn5 to DIN 17182: May 1992. DICAST is a fully killed steel, vacuum-degassed
and processed to a fine grain size structure with improved properties both in toughness and in elongation.
Chemical compositionverified on product
Elements C Si Mn P S
Required ≤0.23% ≤0.55% ≤1.65% ≤0.025% ≤0.025%
Typical 0.17% 0.40% 1.45% 0.015% 0.002%
Mechanical propertieschecked at room temperature in the delivery condition i.e. after completion of
the quality heat treatment from cylindrical cast-on test blocks (60 mm x 250 mm) available on
every slag pot: both the sample preparation and the testing comply with ASTM A 370-96.
Properties Rm Reh
A KCV ( average of 3 specimens / individual ) Required ≥450 MPa ≥240 MPa ≥20 % ≥55 J / 39 J
Typical 490 MPa 280 MPa 30 % 120 J / 85 J
Product name | Slag pot,slag bowl,slag ladle |
Material | DIN 17182 GS-16Mn5 1.1131 |
Fact cubage | 22 CBM |
Appro.Wt | 10 -100 t |
Product application | Steel works |
OEM service offered | According to customer's drawings |
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
Service philosophy
Further information on delivery programme as well as useful advises on product, design, material and
application are provided by the customer service team of the foundry department: it will support you
actively in helping you to elaborate the right solution.