| Customization: | Available |
|---|---|
| Casting Method: | Sand Casting |
| Casting Form Material: | Metal |
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The slag tank is a device used for loading slag before the steelmaking furnace. It operates in a harsh environment with unpredictable heat exposure and is required to have a high number of uses. The larger the volume of the slag tank is, the more difficult it is to cast.
Slag tank type castings are thin-walled and have extremely high expansion forces, which are prone to quality problems such as runaway fire, cold shuts, sand sticking, and dimensional deviations. Effective measures should be taken for the tooling and process to avoid these problems. The smelting and pouring process adopts cupola smelting, single-package pouring, fast at first and then slow down, and is completed in one pouring.
Structural characteristics
Basic structure: Usually bowl-shaped, with lifting ear shafts on both sides for convenient lifting and transportation.
Material: The traditional material is gray cast iron. In recent years, ductile iron has been widely used. There are also welded slag tanks made of low alloy high-strength steel.
Structural design: Some slag tanks are integrally cast, which has strong anti-deformation ability. Welded slag tanks adopt designs such as an overall grid structure to enhance structural strength and heat dissipation performance.
Product Parameter:
| Material: DIN 17182 GS-16Mn5 1.1131 |
| Fact cubage: 22 CBM |
| Wt.: 10 -100 t |
Design
The slag pots can either be manufactured in accordance with a well-tried and proven concept provided by
the commissioner or be customised to the specific requirements resulting from the operational
environment. The range of the available design reaches from conventional to most advanced buckets.
Slag pots are wearing products exposed to both mechanical and alternate thermal stresses the extent of
them depends on the service conditions. An accurate design aims to minimise the impair of the operative
environment on the service life: however, it remains always a compromise taking into consideration both
physical and economical aspects, resulting in a variety of shapes tailored to the site operations.
A comprehensive data bank resulting from the previous experiences combined with a proper software
implementing the Finite Element Analysis serves the individual design optimisation.
Service philosophy
The marketing strategy of ZTIC is to enjoy the direct contact to the slag pot operators
and to establish a long-terms relationship for mutual profit.
Slag pots are more than just disposable products: we endeavour to propose options in terms of design
engineering in taking advantage of our double experience as manufacturer and user, always targeting the
optimisation of their service life.
Skill with slag pots
Further information on delivery programme as well as useful advises on product, design, material and
application are provided by the customer service team of the foundry department: it will support you
actively in helping you to elaborate the right solution.
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC able to provide:
1. ENGINEERED SPARES - DESIGN AND MANUFACTURING
2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3. HUGE MACHINE SHOP CAPABILITIES
4. TRAINING PROGRAMMES
5. PREVENTATIVE MAINTENANCE PROGRAMS
6. PREVETATIVE MAINTENANCE SERVICES
7. COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
• Provide details about the production procedure
• Assign engineers for installation and testing
Sales Service
• Customized solution designs
• Product rendering and steel structure drawing
•successful project examples and visits to our production and R&D base
After-Sales Service
• Two-year quality warranty with lifelong maintenance.
•Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period. We will never exempt our responsibilities on product owned defects.
•Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.
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