Citic IC Vertical Mill for Cement Plant

• Customization: Available
• Type: Slag Vertical Mill
• Motor Type: AC Motor
• Model NO.: cement vertical mill
• Motor Power: 500-5000 Kw
• Rotationl Speed: Slag Vertical Mill
• Application: Construction
• Materials: Slag Vertical Mill
• Condition: New
• Warranty: a Year
• After-sales Service: Twenty Four Hour Online
• Application Industry: Slag Vertical Mill
• Output: 30-1000
• Power Consumption of System: 25~30 Kwh/T
• Certification: ISO/Ce
• Transport Package: Simple Packaging
• Trademark: LYZT
• Origin: Luoyang, Henan
• Production Capacity: 500PCS/Year

Product Description

Citic IC Vertical Mill for Cement Plant

Product Description

Vertical Mill
Cement Vertical Mill
Coal Vertical Mill
Raw Vertical Mill
Slag Vertical Mill

The working principle of vertical mill
1. Main structure and function
Grinding roller is the main component for grinding materials.There are two pairs of rollers in the mill. Each pair of rollers is mounted on the same shaft and rotates at different speeds.
The grinding disc is fixed on the output shaft of the reducer. The upper part of the grinding disc is the material bed, and the material bed has an annular groove.
PRM vertical mill is mainly composed of separator, grinding roller, grinding disc, pressure device, reducer, motor, shell and other parts.
The separator is an important part to determine the fineness. It is composed of adjustable transmission device, rotor, air guide blade, shell, coarse powder discharging cone, air outlet, etc., which is similar to the working principle of the powder sorting machine.
The pressure device is a part that provides grinding pressure, which is composed of high-pressure oil station, hydraulic cylinder, pull rod, accumulator, etc., and can exert enough pressure on the grinding roller to crush the material.
2, the working principle of air flow of materials through the separator under the action of guide vane and rotor, coarse material from the cone hopper to the mill wheel, fine powder with airflow grinding, collected in the system of the dust collecting device, namely for the product, material in the process of contact with the gas is dry, to achieve the required product water, by adjusting the wind vane of the rotor speed, Angle and the separatorThe product of different fineness can be obtained.
The motor drives the grinding disc to rotate through the reducer, and the hot air enters the mill from the air inlet, and the material falls from the feeding port in the center of the grinding disc.Due to the action of centrifugal force, the material moves to the edge of the grinding disc, and is crushed by the grinding roller when the annular groove on the grinding disc. It continues to move to the edge of the grinding disc until it is taken up by the air flow in the wind, and the large particles fall directly back to the grinding disc for re grinding.
Compared with ball mill, vertical mill has the following characteristics;
The advantages of the above cement vertical mill are obvious compared with the ball mill. In order to more directly explain the characteristics of the vertical MPS mill, the following is an example of an annual output of 100,000 tons of cement and a raw material preparation system to compare the relevant indexes of HRM vertical mill and ball mill.
High grinding efficiency;Large drying capacity;The material size into the mill is large, and the large and medium-sized vertical mill can avoid the secondary crushing;The chemical composition of the product is stable;The granule grading is uniform and the product size is uniform, which is conducive to calcination.The process is simple;Low noise, less dust, clean operating environment;Small metal loss, high utilization rate;Economy of use.
Assume an annual output of 100,000 tons of cement. In order to meet the production needs, the following two schemes may be adopted:
Scheme 1: HRM1300 Vertical Mill Grinding System
Option 2: @2.2 x 6.5 m closed circuit grinding system
The installed capacity of the two schemes is shown in Table 2, and the technical and economic indicators are shown in Table 3.
From the above comparison, it can be seen that the selection of vertical mill annual operating costs will reduce 380,200 yuan, and in improving the technical level and product output, energy saving, improve the operating environment, reduce noise and pollution, enhance the ability to adapt to play an immeasurable long-term benefits.


ZTIC holds the leading position among all building materials equipment suppliers in China, and is the national export base for complete equipment supply.
We can supply complete machinery requirements for 6000-10000 t/d production lines and can accept turnkey projects for 5000 t/d cement plants. We have cooperated with, and exchange technologies with, world leading companies such as F.L.Smith in Denmark, Leosche in Germany and others. We have a good reputation in making large Rotary Kilns, large Ball Mills and large Roller Presses used in the Building Material Equipment Industry.
We also have registered "Chinese Brand" names for our key equipment.
Our market share in this industry is over 65%.

Vertical Mills
2001 - Mass Production of large ATXO equipment for FLSmidth in Denmark
2005 - In cooperation with LOESCHE produced the largest vertical mill in Asia
2005 - Cement Slag Mill - Model LGMS4624 (Jiangsu Leida Co.)
2006 - In cooperation with FLSmidth produced a large OK Vertical Mill
As a professional manufacturer and supplier of vertical mill in China, ZTIC Co., Ltd can also provide you with various other machines, such as vertical coal mill, jaw crusher, cement production line, cement grinding plant, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, cooling equipment, drying equipment, compound fertilizer equipment, packing machine, chemical equipment and electrical control system. Most of our products have passed the certification of ISO9000 and CE, and they have been quite popular among customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Iran, Japan, South Korea, Bengal, Pakistan, Turkey, Burma, Vietnam, South Africa, Columbia, Bolivia, etc. If you need vertical slag mill, please don't hesitate to contact us.

Features

1. Technique and technology is mature and stable
ZTIC's cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality, it already have been the ability completely to replace tube mill.
2. Reducing the power consumption of cement clinker preparation effectively
According to the display of pulverized coal measured data, it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Stable, high-efficiency and environmental protection
There is a low vibration and noise in overall system, and equipment with whole sealing, system working under negative pressure with no dust overflow, clean environment. Therefore, cement vertical roller mill meets the national environmental protection requirements. With working mechanism changing, cement vertical roller mill can be reduced friction and improved service life.
4. With a strong casting capability and short delivery period
Great wall is the third enterprise which has a large-scale complete set casting company in domestic, and it can meet casting capability of single 120t, meanwhile, it has a large-scale machining workshop, can reduce the delivery period of cement vertical roller mill greatly.

Product Parameters

Specifications

Model	Grinding diameter d(mm)	Roll diameter d(mm)	Roller number (n)	Standard power P(kw)	capacity Q(t/h)
LKCM30.31	3,000	1,600	3	1250	55~60
LKCM32.31	3,200	1,700	3	1600	65~80
LKCM35.41	3,500	1,800	4	1800	85~100
LKCM40.41	4,000	1,900	4	2500	115~125
LKCM43.41	4,300	2,120	4	3000	135~145
LKCM46.41	4,600	2,240	4	3350	150~160
LKCM48.41	4,800	2,240	4	3550	170~180
LKCM50.41	5,000	2,360	4	3900	190~200
LKCM53.41	5,300	2,500	4	4600	210~230
LKCM56.61	5,600	2,500

Vertical Raw Mill
 Raw Material Vertical Mill
Application Industry
Cement Plant
Output
70~720 t/h
Final Product Fineness
80 μmR 12~15%
Power Consumption of System
17~20 kWh/t

Features of Raw Vertical  Mill: 
Our vertical raw mill has various advantages when compared with other similar machines. Detailed information will be given in the following.
1. High grinding efficiency: advanced grinding principles makes it possible to save as much as 20~30% power consumption when compared with the ball mill. With the increasing of moisture content, it can save more and more electricity.
2. Strong drying capacity: it can make use of the hot waste gases from the kiln to do drying, and it is capable of drying and grinding raw materials with moisture content as much as 15%.
3. Small in size, and simple process flow: it has integrated crushing, drying, grinding, separating and conveying into one body.
4. Low noises and little dust: there is no direct contact between the grinding rollers and grinding disc. So metallic impact is avoided and its noises is 20~25 decibels lower when compared with ball mill. Totally closed negative pressure operation has employed by this vertical raw mill, so there is no dust during the operation, which can help to keep the production environment clean.
5. Low wear rate and little metallic pollution: its metal wear is only 5~10g/t.
6. With stable chemical composition and even particle size, its products are quite easy to calcine.

Parameters of Raw Vertical Mill:
Raw Vertical Mill Specifications

Model	Grinding diameter D	Roll diameter D	Roller number	Standard power P	capacity Q
	(mm)	(mm)	(n)	(kW)	(t/h)
LKMR22.30	2200	1400	3	550	70
LKMR26.30	2600	1600	3	790	100
LKMR28.30	2800	1750	3	900	115
LKMR30.30	3000	1700	3	1000	120
LKMR32.30	3200	1500	3	1400	160
LKMR34.30	3400	1500	3	1600	180
LKMR36.41	3600	1600	4	1800	200
LKMR38.41	3800	1700	4	1900	230
LKMR40.41	4000	1800	4	2240	260
LKMR43.41	4300	1900	4	2500	310
LKMR46.41	4600	2060	4	3150	350
LKMR48.41	4800	2240	4	3350	390
LKMR50.41	5000	2360	4	3500	420
LKMR53.41	5300	2500	4	3800	470
LKMR56.41	5600	2600	4	4500	540
LKMR59.61	5900	2600	6	5000	610
LKMR63.61	6300	2700	6	6000	720

Note: mill spectral pattern benchmark
 
Coal Vertical Mill
Application Industry
Cement Plant, Steel Mill, Power Plant
Output
5~70 t/h
Final Product Fineness
80 μmR 3%
Power Consumption of System
18~22 kWh/t

Description of Coal Vertical Mill: 
This vertical coal mill is typically designed to process materials in medium hardness, like soft coal or bituminous coal, and it is mainly used in positive pressure pulverizing system of soft coal. It is widely used in electricity field, metallurgy sector, building material industry, chemical industry, and so on.
It has features of low energy consumption, small occupation area, easy operation, low noises, reliable performance, big crushing ratio, long-lifespan grinding components, strong applicability, and so on.

Technical Parameters of Vertical Coal Mill:
Coal Vertical Mill Specifications

Model	Grinding diameter	Roll diameter	Roller number	Standard power	capacity
	D(mm)	D(mm)	(n)	P(kW)	(t/h)
LKMC12.20	1200	900	2	110	5
LKMC16.20	1600	1000	2	250	12
LKMC18.20	1800	1120	2	330	18
LKMC20.30	2000	1250	3	430	20
LKMC22.30	2200	1400	3	590	30
LKMC23.30	2300	1450	3	640	35
LKMC26.30	2600	1600	3	810	44
LKMC28.30	2800	1750	3	1000	55
LKMC30.30	3000	1900	3	1250	65
LKMC35.30	3500	1900	3	1400	70

Note: Mill spectral pattern benchmark
 
Slag Vertical Mill
Application Industry
Cement Plant, Grinding Station, Steel Mill
Output
50~180 t/h
Specific Surface
4200~4500 cm²/g
Power Consumption of System
≤43 kWh/t

Description of Vertical Slag Mill: 
Our vertical slag mill is typically designed to deal with industrial waste residues generated by the blast-furnace ironmaking. Due to its high physical and chemical activity, and potential hydraulicity, the slag has been widely as admixture matters in the cement industry. And the slag can replace the cement in the concrete to improve the quality and durability of the concrete.
 Here in ZTIC  Co., Ltd, our vertical slag mill has features of high grinding efficiency, strong dry capacity, easy adjustment, low noises, low electricity consumption, simple process flow, little abrasion, and so on.
 
Slag Vertical Mill Specifications

Model	Grinding diameter	Roll diameter	Roller number	power	Scapacity
	(mm)	(mm)	(n)	(kW)	(t/h)
LKMS33.31	3200	1700	3	1600	50
LKMS35.41	3500	1800	4	1800	60
LKMS40.41	4000	1900	4	2240	70
LKMS43.41	4300	2120	4	2800	90
LKMS46.41	4600	2240	4	3150	105
LKMS48.41	4800	2240	4	3550	125
LKMS50.41	5000	2360	4	3800	140
LKMS53.41	5300	2500	4	4200	160
LKMS56.61	5600	2500	6	5000	180

Note: mill spectral pattern benchmark
(1) Material medium friction (MFs)=0.9~1.0;
(2) Material moisture max 15%;
(3) Refined powder granularity 4200~4500 cm²/g;
(4) Refined powder moisture 0.5~1.0%;
 (5) The concrete mill installed power and technology parameter will be adjusted appropritely basing on the actual material property and requirements of owner;

Company Profile

 

FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time:
A: parts lead time 1-2months, machines 2-3months.

Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?
A: we can supply technical guide for machines running test and parts maintenance if end user needs.

After Sales Service

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.